Decreasing Bio-Degradation Rate of the Hydrothermal-Synthesizing Coated Mg Alloy via Pre-Solid-Solution Treatment

Seawater Corrosion of Copper and Its Alloy Coated with Hydrothermal Carbon

Nonferrous materials such as copper and its alloys are sensitive to seawater corrosion. In this work, a hydrothermal carbonization coating was deposited on a C26000 brass and pure copper. The effectiveness of the coating on improving seawater corrosion performance was examined. First, hydrothermal carbonization of sugar (with 10 wt.% sucrose in water) at 200 °C and 1.35 MPa for 4 h was performed to generate the carbon-rich coating. The results of surface morphology, composition, hardness, thickness, and wettability to seawater were presented. Then, the corrosion resistance of the brass and pure copper with and without coating was evaluated by measuring the Tafel constants in seawater. Important parameters including the corrosion current, potentials of corrosion, and polarization resistance for the brass and pure copper with and without the coating were calculated from the polarization measurement data. It was found that the hydrothermal carbonization of sugar produced a relatively dense carbon-rich layer on the surface of the copper and brass specimens. This carbon layer has a thickness of 120 µm, and it is highly corrosion resistant. The corrosion current of the copper and its alloy in seawater is reduced significantly through the hydrothermal carbonization treatment. The carbonized coating reduced the corrosion current obviously, but only resulted in a small positive shift of 0.05–0.1 V in the corrosion potentials. The hydrothermally produced carbon layer is just like a passivation coating on the pure copper and copper alloy to slow down their corrosion rates in seawater.

Developing Improved Mechanical Property and Corrosion Resistance of Mg-9Li Alloy via Solid-Solution Treatment

Cast Mg-9Li alloy was successfully solid-solution (SS) treated via heating at 575 °C for 4.5 h and rapidly quenched with ice-water mixture. The mechanical property and corrosion resistance of the SS alloy were simultaneously improved. Rapid bcc/hcp phase transition of the alloy occurred during the quenching process, creating the newly precipitated needle-like fine α-Mg phase, uniformly distributed in the β-Li phase matrix. Dramatic grain refinement and uniform distribution of the α-Mg phase, as well as the massively increased α/β phase interfaces, are factors leading to the improved mechanical property of the SS alloy. Meanwhile, due to the modified duplex-phase structure, the SS alloy has a uniform corrosion-resistant surface film on the β-Li phase, which completely covers the entire alloy surface and efficiently protects the substrate. In addition, the SS alloy has fewer difference in the elements concentration and corrosion activity of the duplex phases, which reduces the pitting sensitivity and improves the corrosion resistance of the alloy matrix. The findings in this binary Mg-Li alloy can also serve as a benchmark for other more practical and complicated Mg-Li alloys.