Theoretical Design of Multilayer Dental Posts Using CAD-Based Approach and Sol-Gel Chemistry

Digital Evaluation of Trueness and Fitting Accuracy of Co-Cr Crown Copings Fabricated by Different Manufacturing Technologies

INTRODUCTION

The dentistry industry has seen a number of exciting new advancements in recent years, many of which have been made possible by the introduction of automated technologies such as computer-aided design and computer-aided manufacturing (CAD/CAM). Despite the fact that these new approaches simplify the fabrication process in favor of decreased material consumption and improved time efficiency, it is possible that they may have an effect on the prosthesis's fitness, which in turn may affect how long they will last.

PURPOSE

The purpose of this in vitro study was to evaluate the trueness and fitness of cobalt-chromium (Co-Cr) crown copings fabricated by selective laser melting (SLM), milling, and conventional casting methods.

MATERIALS AND METHODS

A zirconium die was fabricated and scanned with a laboratory scanner to manufacture the Co-Cr metal copings for three groups (n = 12). In group A, the copings were fabricated by a 3D printing technique called SLM; in group B, the copings were fabricated by the milling technique; and in group C, the copings were fabricated by the conventional lost-wax method. After fabrication, the trueness and the internal fitness of the copings were evaluated using a metrology software program (Geomagic Control X, 3D Systems Inc., Rock Hill, SC). The one-way ANOVA and Tukey's honestly significant difference test were used to statistically analyze the data.

RESULTS

The highest root mean square (RMS) value of trueness was for CAD/CAM milling, and the highest mean of horizontal gaps was for the casted (lost-wax technique) group. There were highly significant differences in the mean RMS value of trueness and the mean horizontal gaps between the three groups.

CONCLUSION

The fabrication method of Co-Cr crown copings has an effect on the trueness and fitness of the copings.

Fracture Strength and Failure Modes of Endodontically Treated Premolars Restored with Compact and Hollow Composite Posts Subjected to Cyclic Fatigue

Physical and mechanical properties of continuous carbon or glass fiber reinforced endodontic posts are relevant to increase the retention and resistance of the tooth-restoration system. Hollow posts have been recently designed for delivering the luting cement through the post hole, thus enhancing the post-dentin interface by reducing the risk of air bubbles formation. Methods: Three type of endodontic posts, a carbon fiber hollow post, a glass fiber hollow post and a compact glass fiber post were investigated. Mechanical properties of these posts were assessed through bending tests. Teeth were subjected to fatigue cycling and the strength of restored teeth was detected through static tests. Failure modes were investigated through optical and scanning electron microscopy. Results show that composite posts increase the mechanical stability by more than 100% compared to premolars restored with particulate composite. Carbon fiber posts retain the highest strength (1467 N ± 304 N) among the investigated post and core restoration, but an unfavorable type of fracture has been observed, preventing the tooth re-treatment. Instead, more compliant posts (i.e., glass fiber reinforced composite, providing a strength of 1336 N ± 221 N), show a favorable mode of fracture that allows the re-treatment of teeth in the case that failure occurs. Glass fiber hollow posts show a good trade-off between strength and a favorable type of fracture.

Synthesis of an organic-inorganic hybrid with short organic molecular chains by sol-gel chemistry

An oligomer with short organic molecular chains was successfully synthesized with KH550 and KH560. This oligomer was combined with tetraethyl orthosilicate and calcium chloride to prepare an organic-inorganic hybrid biological material (OI-BM) by sol-gel chemistry. The hybrid was fully characterized by a series of instrumental characterizations including nuclear magnetic resonance spectrometry, scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, X-ray energy spectroscopy and inductively coupled plasma spectrometry. OI-BM presented elastic deformation under compression. The elastic modulus and ultimate stress of OI-BM were 0.4 ± 0.1 GPa and 23.0 ± 4.0 MPa, respectively, lower than those of 45S5 bioactive glass (45S5-BG), whereas the strain at failure and modulus of toughness of OI-BM was about 4.5 times and 4 times higher. The hybrid is easy to form due to the improved mechanical property, suggesting excellent machining properties. The hybrid OI-BM produced hydroxyapatite in 1 h in simulated body fluid due to its excellent bioactivity. CCK-8 assay further demonstrated the desirable cytocompatibility of the hybrid. Thus, the hybrid can be a potential material for satisfying the mechanical property requirement of an implant.

High bonding strength between zirconia and composite resin based on combined surface treatment for dental restorations

Zirconia is the preferred material for dental restorations; however, dental restorations are usually affected by zirconia fractures due to chipping and delamination of the veneer ceramic. One effective solution for repairing chemically inert zirconia frameworks is to strongly chemically bond them with the composite resin via surface modification. Thus, the bonding strength between the zirconia and composite resin determines the performance of dental restoration. Herein, we investigate the shear bond strength between zirconia ceramic and two ceramic repair systems before and after thermal cycling based on different surface pretreatments, including air-abrasion and a novel silane coupling agent. When treated with combined sandblasting, novel silane and 10-methacryloyloxydecyl hydrogen phosphate act as a bonding agent for the zirconia surface, and the maximum shear bond strength achieves 27.5 MPa, as measured by a universal testing machine through the average of 16 separate measurements. The results show that the combined treatment resists the interface damage caused by expansion and contraction during thermal cycling. The long-term bond durability is due to the micro-mechanical bond force formed by resin and ceramic, and the chemical bonds of Zr-O-Si at the interface. Results indicate that selective pretreating the surface results in high bond strength between the zirconia and the composite resin, which is meaningful to optimize dental restoration.

A Further Analysis on Ti6Al4V Lattice Structures Manufactured by Selective Laser Melting

Mechanical and architectural features play an important role in designing biomedical devices. The use of materials (i.e., Ti6Al4V) with Young's modulus higher than those of natural tissues generally cause stress shielding effects, bone atrophy, and implant loosening. However, porous devices may be designed to reduce the implant stiffness and, consequently, to improve its stability by promoting tissue ingrowth. If porosity increases, mass transport properties, which are crucial for cell behavior and tissue ingrowth, increase, whereas mechanical properties decrease. As reported in the literature, it is always possible to tailor mass transport and mechanical properties of additively manufactured structures by varying the architectural features, as well as pore shape and size. Even though many studies have already been made on different porous structures with controlled morphology, the aim of current study was to provide only a further analysis on Ti6Al4V lattice structures manufactured by selective laser melting. Experimental and theoretical analyses also demonstrated the possibility to vary the architectural features, pore size, and geometry, without dramatically altering the mechanical performance of the structure.

The Potential of Additive Manufacturing in the Smart Factory Industrial 4.0: A Review

Additive manufacturing (AM) or three-dimensional (3D) printing has introduced a novel production method in design, manufacturing, and distribution to end-users. This technology has provided great freedom in design for creating complex components, highly customizable products, and efficient waste minimization. The last industrial revolution, namely industry 4.0, employs the integration of smart manufacturing systems and developed information technologies. Accordingly, AM plays a principal role in industry 4.0 thanks to numerous benefits, such as time and material saving, rapid prototyping, high efficiency, and decentralized production methods. This review paper is to organize a comprehensive study on AM technology and present the latest achievements and industrial applications. Besides that, this paper investigates the sustainability dimensions of the AM process and the added values in economic, social, and environment sections. Finally, the paper concludes by pointing out the future trend of AM in technology, applications, and materials aspects that have the potential to come up with new ideas for the future of AM explorations.

The effect of manufacturing tolerances on the mechanical environment of taper junctions in modular TKR

Taper design is known to influence corrosive behavior in taper junctions used in modular orthopaedic devices. Manufacturing tolerance of bore-cone tapers is a critical design parameter due to the effect on taper fit, but the effect of variations in manufacturing tolerance on the mechanics of taper junctions has not been well characterized, particularly in modular total knee replacement (TKR). The purpose of this study was to investigate the effect of manufacturing tolerance on stress and micromotion of modular TKR taper junctions. A 3D finite element (FE) model of a modular TKR taper junction was developed and assigned elastoplastic material properties. Model taper geometry was varied by perturbing the angle mismatch by 0.05° between ±0.25° and represented expected variation in manufacturing tolerance. Stress and micromotion were calculated during dynamic FE simulations for each taper junction geometry under varying activity loads and material combinations. Although an increase in angle mismatch generally resulted in higher stress and micromotion, plastic material behavior disrupted this trend for larger angle mismatches. Model predictions corresponded with corrosion behavior evident in vitro. If the FE results obtained here apply in vivo, the absence of elastoplastic material properties in a taper model may grossly overestimate the micromotion and underestimate corrosion behavior and ion release. It is recommended that manufacturing tolerances of bore-cone tapers in modular TKR designs should produce angle mismatches within 0.1° at the taper junction.

Comparative Study of the Trueness of the Inner Surface of Crowns Fabricated from Three Types of Lithium Disilicate Blocks

This study set out to compare the three-dimensional (3D) trueness of crowns produced from three types of lithium disilicate blocks. The working model was digitized, and single crowns (maxillary left second molar) were designed using computer-aided design (CAD) software. To produce a crown design model (CDM), a crown design file was extracted from the CAD software. In addition, using the CDM file and a milling machine (N = 20), three types of lithium disilicate blocks (e.max CAD, HASS Rosetta, and VITA Suprinity) were processed. To produce a crown scan model (CSM), the inner surface of each fabricated crown was digitized using a touch-probe scanner. In addition, using 3D inspection software, the CDM was partitioned (into marginal, axis, angular, and occlusal regions), the CDM and CSM were overlapped, and a 3D analysis was conducted. A Kruskal–Wallis test (α = 0.05) was conducted with all-segmented teeth with the root mean square (RMS), and they were analyzed using the Mann–Whitney U-test and the Bonferroni correction method as a post hoc test. There was a significant difference in the trueness of the crowns according to the type of lithium disilicate block (p < 0.001). The overall RMS value was at a maximum for e.max (42.9 ± 4.4 µm), followed by HASS (30.1 ± 9.0 µm) and then VITA (27.3 ± 7.9 µm). However, there was no significant difference between HASS and VITA (p = 0.541). There were significant differences in all regions inside the crown (p < 0.001). There was a significantly high trueness in the angular region inside the crown (p < 0.001). A correction could thus be applied in the CAD process, considering the differences in the trueness by the type of lithium disilicate block. In addition, to attain a crown with an excellent fit, it is necessary to provide a larger setting space for the angular region during the CAD process.

Study of potential biomedical application of sol-gel derived Zn-doped SiO2-hydroxypropyl cellulose nanohybrids

A series of Zn-doped hybrid materials based on silica from tetraethoxysilane (TEOS) and hydroxypropyl cellulose (HPC) were prepared by a sol-gel route. The structure, morphology and thermal behavior of synthesized hybrids were characterized by infrared (IR) spectroscopy, ultraviolet-visible spectroscopy (UV-Vis), transmission electron microscopy (TEM) and differential thermal analysis with thermogravimetric analysis (DTA/TG). The obtained materials were investigated for a potential biomedical application. The antibacterial properties of hybrids were investigated by measuring the inhibition zones formed around the materials containing different zinc content in presence of reference strains of Gram-positive and Gram-negative bacteria. The biocompatibility tests showed no cytotoxicity and genotoxicity, as well as no changes in actin cytoskeleton organization for hybrids with Zn content below 5 wt%.

Metal Posts and the Effect of Material–Shape Combination on the Mechanical Behavior of Endodontically Treated Anterior Teeth

The control of the process–structure–property relationship of a material plays an important role in the design of biomedical metal devices featuring desired properties. In the field of endodontics, several post-core systems have been considered, which include a wide range of industrially developed posts. Endodontists generally use posts characterized by different materials, sizes, and shapes. Computer-aided design (CAD) and finite element (FE) analysis were taken into account to provide further insight into the effect of the material–shape combination of metal posts on the mechanical behavior of endodontically treated anterior teeth. In particular, theoretical designs of metal posts with two different shapes (conical-tapered and conical-cylindrical) and consisting of materials with Young’s moduli of 110 GPa and 200 GPa were proposed. A load of 100 N was applied on the palatal surface of the crown at 45° to the longitudinal axis of the tooth. Linear static analyses were performed with a non-failure condition. The results suggested the possibility to tailor the stress distribution along the metal posts and at the interface between the post and the surrounding structures, benefiting from an appropriate combination of a CAD-based approach and material selection. The obtained results could help to design metal posts that minimize stress concentrations.

Influence of chitosan oligosaccharide on the gelling and wound healing properties of injectable hydrogels based on carboxymethyl chitosan/alginate polyelectrolyte complexes

In situ injectable hydrogels for wound healing based on carboxymethyl chitosan (CMCS) and alginate were developed in this work. The liquid mixture of CMCS and alginate solutions formed a gel by polyelectrolyte complexation after addition of d-glucono-δ-lactone (GDL), which slowly hydrolyzed and donated protons. When chitosan oligosaccharide (COS) was added into the mixture, a two-stage gelling process occurred. The primary gelling process was similar to that of the hydrogel without COS, while the secondary gelling process appeared about 20 min later, and much stronger hydrogels with storage modulus G' about 1 MPa, 10⁴ times higher, were obtained. COS also significantly influenced the microstructure of hydrogels as well as their biological activities. The hydrogels with 0.5% of COS significantly promoted proliferation of human umbilical cord mesenchymal stem cells (HUMSCs). These injectable hydrogels, especially when COS was added, remarkably accelerated the wound healing process in a mouse skin defect model. Microscopic wound analysis showed an increase of the thickness and integrity of epidermal tissue, increased formation of collagen fibers, and enhanced expression of vascular endothelial growth factor as compared to the control group.

Effects of sol–gel process parameters on the anticorrosive performance of phosphosilicate hybrid coatings for carbon steel: structural and electrochemical studies

The effects of several sol–gel process parameters such as acid catalyst addition and the heat treatment procedure on porosity and anticorrosive properties were investigated for phosphosilicate sol–gel hybrid coatings prepared from 3-[(methacryloyloxy)propyl] trimethoxysilane (MEMO) and bis-[2-(methacryloyloxy)ethyl] phosphate (BMEP).