3D Plotting using Camphene as Pore-regulating Agent to Produce Hierarchical Macro/micro-porous Poly(ε-caprolactone)/calcium phosphate Composite Scaffolds

Performance of Fabrics with 3D-Printed Photosensitive Acrylic Resin on the Surface

Additive manufacturing (AM), also known as three-dimensional printing (3DP), has been widely applied to various fields and industries, including automotive, healthcare, and rapid prototyping. This study evaluates the effects of 3DP on textile properties. The usability of a textile and its durability are determined by its strength, washability, colorfastness to light, and abrasion resistance, among other traits, which may be impacted by the application of 3DP on the fabric's surface. This study examines the application of photosensitive acrylic resin on two fabric substrates: 100% cotton and 100% polyester white woven fabrics made of yarns with staple fibers. A simple alphanumeric text was translated into braille and the braille dots were 3D printed onto both fabrics. The color of the printed photosensitive acrylic resin was black, and it was an equal mixture of VeroCyanV, VeroYellowV, and VeroMagentaV. The 3D-printed design was the same on both fabrics and was composed of braille dots with a domed top. Both of the 3DP fabrics passed the colorfastness to washing test with no transfer or color change, but 3D prints on both fabrics showed significant color change during the colorfastness to light test. The tensile strength tests indicated an overall reduction in strength and elongation when the fabrics had 3DP on their surface. An abrasion resistance test revealed that the resin had a stronger adhesion to the cotton than to the polyester, but both resins were removed from the fabric with the abrader. These findings suggest that while 3DP on textiles offers unique possibilities for customization and design, mechanical properties and color stability trade-offs need to be considered. Further evaluation of textiles and 3D prints of textiles and their performance in areas such as colorfastness and durability are warranted to harness the full potential of this technology in the fashion and textile industry.

Microstructural Characterization of PCL-HA Bone Scaffolds Based on Nonsolvent-Induced Phase Separation

Composite materials containing pores play a crucial role in the field of bone tissue engineering. The nonsolvent-induced phase separation (NIPS) technique, commonly used for manufacturing membranes, has proven to be an effective method for fabricating composite scaffolds with tunable porosity. To explore this potential, we produced 10% (w/v) poly(caprolactone) (PCL)-nanohydroxyapatite (HA) composite porous film scaffolds with varying HA contents (0/10/15/20 wt %) and two thicknesses (corresponding to 1 and 2 mL of solution resulting in 800-900 and 1600-1800 μm thickness, respectively) using the NIPS method. We conducted a comprehensive analysis of how the internal microstructure and surface characteristics of these scaffolds varied based on their composition and thickness. In particular, for each scaffold, we analyzed overall porosity, pore size distribution, pore shape, and degree of anisotropy as well as mechanical behaviors. Micro-CT and SEM analyses revealed that PCL-HA scaffolds with various HA contents possessed micro (<100 μm) scale porosity due to the NIPS method. Greater thicknesses typically resulted in larger average pore sizes and greater overall porosity. However, unlike in thinner scaffolds, greater/higher HA content did not exhibit a direct correlation with a greater pore size for thicker scaffolds. In thinner scaffolds, adding HA above an effective threshold content of 15 wt % and beyond did lead to a greater pore size. The higher pore anisotropy was in line with the higher HA content for both groups. SEM images demonstrated that both groups showed highly uniformly distributed internal microporous morphology regardless of HA content and thickness. The results suggest that NIPS-based scaffolds hold promise for bone tissue engineering but that the optimal HA content and thickness should be carefully considered based on desired porosity and application.

Incorporation of Controlled Release Systems Improves the Functionality of Biodegradable 3D Printed Cardiovascular Implants

New horizons in cardiovascular research are opened by using 3D printing for biodegradable implants. This additive manufacturing approach allows the design and fabrication of complex structures according to the patient's imaging data in an accurate, reproducible, cost-effective, and quick manner. Acellular cardiovascular implants produced from biodegradable materials have the potential to provide enough support for in situ tissue regeneration while gradually being replaced by neo-autologous tissue. Subsequently, they have the potential to prevent long-term complications. In this Review, we discuss the current status of 3D printing applications in the development of biodegradable cardiovascular implants with a focus on design, biomaterial selection, fabrication methods, and advantages of implantable controlled release systems. Moreover, we delve into the intricate challenges that accompany the clinical translation of these groundbreaking innovations, presenting a glimpse of potential solutions poised to enable the realization of these technologies in the realm of cardiovascular medicine.

Camphene as a Mild, Bio-Derived Porogen for Near-Ambient Processing and 3D Printing of Porous Thermoplastics

Porous structures are ubiquitous in nature due to their advantageous mechanical and transport properties. These structures have inspired various synthetic porous polymer technologies, including lightweight structural materials and membranes. While many manufacturing processes have been developed to generate porous thermoplastics, these usually include hazardous processes, such as high pressures and temperatures, or chemical components. Furthermore, few are compatible with additive manufacturing methods, such as 3D printing. Herein, we introduce bio-derived terpene camphene as a solvent and porogen for the freeze-casting of thermoplastic parts under mild conditions. Enabled by a low melting point (50 °C), camphene is used as a solvent for melt processing camphene-polymer solutions at moderate temperatures that later undergo room-temperature crystallization to template polymer-rich domains. Due to its high vapor pressure, camphene can be sublimed directly from these biphasic structures, resulting in an interconnected microporous polymer structure. Various polymers are demonstrated to be soluble in camphene, including polystyrene, an olefinic elastomer, a polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene elastomer, a cyclic olefin copolymer, and poly(ethyl methacrylate). Porous samples of each polymer were generated from camphene mixtures via compression molding, cooling, and subsequent vacuum annealing at room temperature to remove camphene. The porosity and pore structures were dependent on solution composition, including both the polymer type and polymer loading. Across the compositions investigated, porosity decreased monotonically from 93 to 65% with increasing polymer content. In the case of polystyrene, samples with pore diameters varying from ∼20 to <5 μm were generated. Rheological measurements were conducted on a series of polystyrene-camphene solutions to understand and optimize the formulation and conditions for direct ink write 3D printing. Porous parts with complex structures were successfully printed under mild conditions. These results underscore the advantages of camphene as a sustainable, nontoxic porogen and will inform future development of porous polymer systems derived from these methods.

Camphene-Assisted Fabrication of Free-Standing Lithium-Ion Battery Electrode Composites

Free-standing electrode (FSE) architectures hold the potential to dramatically increase the gravimetric and volumetric energy density of lithium-ion batteries (LIBs) by eliminating the parasitic dead weight and volume associated with traditional metal foil current collectors. However, current FSE fabrication methods suffer from insufficient mechanical stability, electrochemical performance, or industrial adoptability. Here, we demonstrate a scalable camphene-assisted fabrication method that allows simultaneous casting and templating of FSEs comprising common LIB materials with a performance superior to their foil-cast counterparts. These porous, lightweight, and robust electrodes simultaneously enable enhanced rate performance by improving the mass and ion transport within the percolating conductive carbon pore network and eliminating current collectors for efficient and stable Li⁺ storage (>1000 cycles in half-cells) at increased gravimetric and areal energy densities. Compared to conventional foil-cast counterparts, the camphene-derived electrodes exhibit ∼1.5× enhanced gravimetric energy density, increased rate capability, and improved capacity retention in coin-cell configurations. A full cell containing both a free-standing anode and cathode was cycled for over 250 cycles with greater than 80% capacity retention at an areal capacity of 0.73 mA h/cm². This active-material-agnostic electrode fabrication method holds potential to tailor the morphology of flexible, current-collector-free electrodes, thus enabling LIBs to be optimized for high power or high energy density Li⁺ storage. Furthermore, this platform provides an electrode fabrication method that is applicable to other electrochemical technologies and advanced manufacturing methods.

3D Printed Composite Scaffolds in Bone Tissue Engineering: A systematic review

OBJECTIVE

This study aimed to analyze the effect of fabrication factors on both biological and physico-chemical features of 3-dimensional (3D) printed composite scaffolds.

METHOD

Electronic search was done according to the PRISMA guideline in PubMed and Scopus databases limited to English articles published until May 2021.Studies in which composite scaffolds were fabricated through computer-aided design and computer-aided manufacturing (CAD-CAM)-based methods were included.Articles regarding the features of the scaffolds fabricated through indirect techniques were excluded.

RESULTS

Full text of 121 studies were reviewed, and 69 met the inclusion criteria. According to analyzed studies, PCL and HA were the most commonly used polymer and ceramic,respectively. Besides,the Solvent-based technique was the most commonly used composition technique, which enabled preparing blends with high concentrations of ceramic materials. The most common fabrication method used in the included studies was Fused deposition modeling (FDM).The addition of bio-ceramics enhanced the mechanical features and the biological behaviors of the printed scaffolds in a ratio-dependent manner. However,studies that analyzed the effect of ceramic weight ratio showed that scaffolds with the highest ceramic content did not necessarily possess the optimal biological and non-biological features.

CONCLUSION

The biological and physico-chemical behaviors of the scaffold can be affected by pre-printing factors, including utilized materials, composition techniques, and fabrication methods. Fabricating scaffolds with high mineral content as of the natural bone may not provide the optimal condition for bone formation. Therefore, it is recommended that future studies compare the efficiency of different kinds of biomaterials rather than different weight ratios of one type.