High-Power Fiber Laser Cutting for 50-mm-Thick Cement-Based Materials

Laser-cutting: A novel alternative approach for point-of-care manufacturing of bespoke tablets

A novel subtractive manufacturing method to produce bespoke tablets with immediate and extended drug release is presented. This is the first report on applying fusion laser cutting to produce bespoke furosemide solid dosage forms based on pharmaceutical-grade polymeric carriers. Cylindric tablets of different sizes were produced by controlling the two-dimensional design of circles of the corresponding diameter. Immediate and extended drug release patterns were achieved by modifying the composition of the polymeric matrix. Thermal analysis and XRD indicated that furosemide was present in an amorphous form. The laser-cut tablets demonstrated no significant drug degradation (<2%) nor the formation of impurities were identified. Multi-linear regression was used to quantify the influences of laser-cutting process parameters (laser energy levels, scan speeds, and the number of laser applications) on the depth of the laser cut. The utility of this approach was exemplified by manufacturing tablets of accurate doses of furosemide. Unlike additive or formative manufacturing, the reported approach of subtractive manufacturing avoids the modification of the structure, e.g., the physical form of the drug or matrix density of the tablet during the production process. Hence, fusion laser cutting is less likely to modify critical quality attributes such as release patterns or drug contents. In a point-of-care manufacturing scenario, laser cutting offers a significant advantage of simplifying quality control and a real-time release of laser-cut products such as solid dosage forms and implants.

Optimization of Tensile Strength in the Paper Material Cutting Process Based on CO2 Laser Process Parameters

This paper examines the impact of the CO₂ laser parameters on the tensile strength, which is one of the most important properties of paper packaging in the process of cutting paper material. The study was performed on a paper material sample Fbb Board/Ningbo Spark C1S Ivory Board by examination of the influence of four independent variables: paper material grammage, cutting speed, laser power, and resolution on the tensile strength by using definitive screening design. Optimum process conditions of four variables that maximize the tensile strength were predicted and validated accordingly. Results confirm that laser power, paper material grammage, and cutting speed are the main process parameters that mostly affect the tensile strength. Besides individual parameters, two statistically significant interactions were obtained: laser power and cutting speed, and cutting speed and laser resolution. Maximum tensile strength values (20.37 N/mm) were achieved using the laser power of 60.6%, cutting speed of 3.24%, resolution of 2500 Hz, and a paper material grammage of 326.85 g/m². With laser power at middle values and at a lower speed, a maximum tensile strength value can be obtained. Increasing the laser power and cutting speed will produce a slight lowering of tensile strength.

Laser Cutting Technologies and Corresponding Pollution Control Strategy

In conjunction with the increasing demand for material cutting, such as the decommissioning and dismantling of nuclear facilities, advanced cutting technologies need be developed to increase precision and cost-effectiveness. As compared with other cutting technologies, laser cutting offers advantages of greater cutting precision, accuracy, and customization. In this work, we investigated the constitution, classification, and current status of this technology. Pollutant emission during laser cutting, corresponding pollution control methods and apparatus were proposed as well. Laser cutting equipment mainly comprises an automated system integrating a fiber laser, industrial computer, servo motor control, electrical control, and detection technology. It mainly consists of mechanical and electrical control parts. Laser cutting equipment is distinguished by light source, power, and cutting dimensions. Known variants of laser cutting technology involve vaporization, fusion, reactive fusion, and controlled fracture cutting. During the cutting process, dust, smoke, and aerosols can be released, which is an environmental concern and poses a threat to public health. The selection of the dedusting method and design of apparatus should take into account the dust removal rate, initial capital cost, maintenance cost, etc. Multi-stage filtration such as bag filtration combined with activated carbon filtration or electrostatic filtration is accepted.

The interaction of high-power fiber laser irradiation with intrusive rocks

Laser cutting of intrusive rocks, including granite, gabbro, and diorite, is carried out in order to assess the cut characteristics through geometrical measurements, such as kerf width, melting width, and penetration depth. The absorption rate for each specimen at the wavelength of 1064 nm is measured using a spectrophotometer. A multimode fiber laser is used in this study with the power of 9 kW and different cutting speeds. Furthermore, nitrogen gas at 13 bar is applied as the assistant gas in order to remove the melted material effectively. As a result of the experiment, the relationship between the cutting speed and geometrical measurements is investigated. Furthermore, variations of penetration depth are performed in accordance with the number of laser cuts. In addition, through energy dispersive X-ray (EDX) element mapping, minerals that comprise the rocks are classified and characterized. Subsequently, the changes in the microstructure and chemical composition of each specimen, before and after laser cutting, are compared using scanning electron microscope (SEM) and EDX analyses. Experimental results demonstrate that the cutting characteristics vary, depending on the types of minerals that make up the rock. Based on a series of tests, it is identified that volume energy of more than 3.06E + 13 [Formula: see text] is required to fully cut intrusive rocks that have a thickness of 25 mm.

The Effect of Silica Sand Proportion in Laser Scabbling Process on Cement Mortar

Cement mortar composite has a wide range of applications on construction sites, including masonry, plastering and concrete repair. In construction sites, scabbling process is a method to remove from a few millimeters to several centimeters of defect concrete surfaces. As a result, it is essential to investigate the scabbling characteristics for cement mortar with different silica sand proportion in laser scabbling process. In this study, 5 types of cement mortar with different silica sand proportions in mixing were fabricated and scabbled by using a high-density power laser beam. The effects of silica sand proportion in color changing and penetration depth of the samples after laser scabbling process were studied. Furthermore, the generation of micro-cracks and pores were observed by using scanning electron microscopy (SEM). In addition, chemical composition changes between processed zone and non-processed zone were also evaluated by Energy Dispersive X-ray (EDX) analysis. The results of this study are expected to provide valuable knowledge in understanding of the laser scabbling process for cement-based materials.

Using a High-Power Fibre Laser to Cut Concrete

Concrete cutting at construction sites causes problems such as noise, vibration, and dust. In particular, during the demolition and renovation work on buildings in urban areas, protection against noise, vibration, dust, etc., is needed. Concrete cutting using a CO2 laser was investigated 20 years ago. However, this method had never used because the equipment is difficult to carry. In this study, we used a portable fibre laser, which is convenient to carry. Two types of concretes with different strengths were prepared for the experiment. High-strength concrete has never been used in similar research before. High-strength concrete is just only used for skyscrapers because of its high quality and costs. Furthermore, it has already been used for skyscrapers in Japan. It is for this reason that we chose to use it in this study. Irradiation measurements were conducted under various conditions using laser powers of 6 and 9 kW. It was confirmed that the cutting effectiveness of CO2 and fibre lasers was approximately identical for concretes with a thickness of 200 mm. Furthermore, the cutting effectiveness for the two concretes with different densities was almost the same. However, the situation after cutting was different because the vitrification of the cutting and glass formation progressed in low-density concrete and an explosion phenomenon occurred in high-density concrete, simultaneously. This study suggests that laser concrete cutting can be used as a solution when noise and dust are major problems.