Effect of Mg Treatment on the Nucleation and Ostwald Growth of Inclusions in Fe-O-Al-Mg Melt

Refinement and Modification of Al2O3 Inclusions in High-Carbon Hard Wire Steel via Rare Earth Lanthanum

In this paper, an experimental protocol of adding rare earth lanthanum (La) was used to refine and modify inclusions (Al₂O₃) in aluminum-deoxidized steel. An optical microscope (OM), a scanning electron microscope (SEM), and an energy dispersive spectrometer (EDS) were used to study the impact of size distribution, number density, distribution uniformity, interfacial distance, area density, and so on of rare earth La on high-carbon hard wire steel inclusions. As indicated by the findings when the addition amount of La is 0.063%, the refining and homogenizing effect of Al₂O₃ inclusions in steel is the best. The average diameter of the inclusions is 1.75 μm, the uniformity is 0.84, the proportion of the interfacial spacing greater than 10 μm is 48.4%, and the area density of inclusions is set at 0.014. Based on classical thermodynamics and Factsage software, the effect of La activity on inclusion formation was computed. As indicated by the findings, the addition of rare earth La mainly combines with O and S in the liquid steel, and the La-containing inclusions wrap around the Al₂O₃ inclusions, hindering the Al₂O₃ inclusions. Through the evolution of inclusions during solidification, the modification of Al₂O₃ inclusions via rare earth La and the types of inclusions are discussed. The experimental results and theoretical calculations verify that the optimal treatment plan is to add 0.063% La.

New Insights into the Mechanism of Nucleation of ZrO2 Inclusions at High Temperature

It is difficult to observe the nucleation mechanism of inclusions in real-time. In this study, the nucleation process of zirconium oxide inclusions was systematically studied by classical nucleation theory and first principles. Zr deoxidized steel with 100 ppm Zr addition was processed into metallographic samples for scanning electron microscopy energy-dispersive spectroscopy observation. The electrolytic sample was analyzed by micro X-ray diffraction and transmission electron microscopy, and the zirconium oxide in the sample was determined to be ZrO₂. The nucleation rate and radius of the ZrO₂ inclusions were calculated by classical nucleation theory, and they were compared with the experimental values. There was a considerable difference between the experimental and theoretical values of the nucleation rate. The effect of the nucleation size was analyzed by first-principles calculation, and the thermodynamic properties of ZrO₂ clusters and nanoparticles were analyzed by constructing (ZrO₂)_n (n = 1-6) clusters. The thermodynamic properties of ZrO₂ calculated by first principles were consistent with the values in the literature. Based on two-step nucleation theory, the nucleation pathway of ZrO₂ is as follows: Zr_atom + O_atom → (ZrO₂)_n → (ZrO₂)₂ → core (ZrO₂ particle)-shell ((ZrO₂)₂ cluster) nanoparticle → (ZrO₂)_bulk.