Influence of the Degradation Medium on Water Uptake, Morphology, and Chemical Structure of Poly(Lactic Acid)-Sisal Bio-Composites

Experimental and theoretical characterization of the release kinetic of carvacrol as inclusion complexes with β-cyclodextrin in poly(lactic acid) and Mater-Bi® processed by supercritical impregnation

The incorporation of active compounds into polymeric matrices using traditional methods has several drawbacks mainly due to the high volatility and thermal sensitivity of these substances. A solution to this problem could be the incorporation of bioactive compounds forming inclusion complexes as a strategy to improve the chemical stability, bioactivity and achieve controlled release. In this work, β-cyclodextrin/carvacrol inclusion complex was prepared by spray drying to be incorporated into poly(lactic acid) (PLA) and Mater-Bi® films by supercritical CO2 impregnation. The impregnation process was carried out at pressures of 10, 15 and 20 MPa and at 40 °C. Both polymers showed the highest amount of incorporated inclusion complex at 15 MPa, where the percentage of impregnation varied from 0.6 % to 7.1 % in Mater-Bi® and PLA, respectively. Release tests for PLA films impregnated with inclusion complex showed a slow release of the active compound, which did not reach equilibrium after 350 h under the experimental conditions. This prolonged release was not observed in Mater-Bi® due to the lower incorporation of the inclusion complex. The release rate was described herein by a comprehensive phenomenological model considering the decomplexation kinetics combined with the equilibrium and mass transfer expressions.

Opacification Kinetics of PLA during Liquid Water Sorption

When in contact with water, poly(lactic acid), PLA, undergoes several physical changes. A very evident one is opacification, namely the change from the typical transparent appearance to a white opaque color. This phenomenon is particularly significant for many applications, including packaging, since opacity hinders the possibility of a clear look of the packed goods and also worsens the consumers' perceptions. In this work, we report an analysis of the time evolution of the phenomenon in different conditions of temperature and water concentration. The results allow us to define a time-scale of the phenomenon and to put it in relationship with the temperature and water content inside the material. In particular, opacification proceeds from the outer surface of the specimens toward the center. Both craze formation due to hydrolysis and crystallization contribute to the opacification phenomenon. Opacification becomes faster as temperature increases, whereas the increase in the solution density has the opposite effect. A model for describing the evolution of opacification was proposed and found to be consistent with the experimental data.

Accelerated degradation testing impacts the degradation processes in 3D printed amorphous PLLA

Additive manufacturing and electrospinning are widely used to create degradable biomedical components. This work presents important new data showing that the temperature used in accelerated tests has a significant impact on the degradation process in amorphous 3D printed poly-l-lactic acid (PLLA) fibres. Samples (c. 100 μ m diameter) were degraded in a fluid environment at37 ° C,50 ° C and80   ° C over a period of 6 months. Our findings suggest that across all three fluid temperatures, the fibres underwent bulk homogeneous degradation. A three-stage degradation process was identified by measuring changes in fluid pH, PLLA fibre mass, molecular weight and polydispersity index. At37   ° C, the fibres remained amorphous but, at elevated temperatures, the PLLA crystallised. A short-term hydration study revealed a reduction in glass transition (Tg), allowing the fibres to crystallise, even at temperatures below the dry Tg. The findings suggest that degradation testing of amorphous PLLA fibres at elevated temperatures changes the degradation pathway which, in turn, affects the sample crystallinity and microstructure. The implication is that, although higher temperatures might be suitable for testing bulk material, predictive testing of the degradation of amorphous PLLA fibres (such as those produced via 3D printing or electrospinning) should be conducted at37   ° C.

Effect of Operational Variables on Supercritical Foaming of Caffeic Acid-Loaded Poly(lactic acid)/Poly(butylene adipate-co-terephthalate) Blends for the Development of Sustainable Materials

Expanded polystyrene will account for 5.3% of total global plastic production in 2021 and is widely used for food packaging due to its excellent moisture resistance and thermal insulation. However, some of these packages are often used only once before being discarded, generating large amounts of environmentally harmful plastic waste. A very attractive alternative to the conventional methods used for polymer processing is the use of supercritical carbon dioxide (scCO2) since it has mass-transfer properties adapted to the foam morphology, generating different path lengths for the diffusion of active compounds within its structure and can dissolve a wide range of organic molecules under supercritical conditions. The objective of this research was to evaluate the effect of operational variables on the process of caffeic acid (CA) impregnation and subsequent foaming of polylactic acid (PLA) as well as two PLA/poly(butylene-co-terephthalate-adipate) (PBAT) blends using scCO2. The results showed an increase in the degree of crystallinity of the CA-impregnated samples due to the nucleation effect of the active compound. On the other hand, SEM micrographs of both films and foams showed significant differences due to the presence of PBAT and its low miscibility with PLA. Finally, the results obtained in this work contribute to the knowledge of the important parameters to consider for the implementation of the impregnation and foaming process of PLA and PLA/PBAT blends with potential use in food packaging.

Characterization of PLA Sheets Prepared by Stretching under Different Conditions: Influence of Reprocessing and Establishing Optimal Conditions

Polylactide (PLA) is one of the most commonly used biomaterials nowadays, with many recognized benefits, particularly in the packaging and single-use products industries. However, little research has been conducted on its stretching behavior. This work investigates the optimal conditions of biaxial stretching of injection-molded PLA samples produced under different processing conditions (pressure, drying, and pre-processing by extrusion, to simulate a recycling step). The injection-molded samples were characterized to determine their mechanical, thermal and thermo-mechanical behavior, water absorption, thermal behavior, and crystallization kinetics. The extruded samples showed reduced thermal stability, lower viscosity, decreased mechanical properties, and higher crystallization rates due to thermal degradation. However, the stretched samples provided similar properties regardless of the materials pre-processing. Regarding the assessment of the biaxial stretching process, processing at lower temperatures provides the films with a higher yield and breaking strength, while the time and strain rates have little influence on such properties. It was then determined that 82 °C is the optimal temperature for stretching the PLA samples. An increase in the stretch ratio provided a higher elastic modulus and higher values of opacity due to an increased crystallinity induced by stress during the process. Films as thin as 50 μm can be obtained by biaxially stretching injection-molded preforms, producing a deformation over 150% and acquiring good mechanical properties: about 90 MPa for the yield and a breaking strength and elastic modulus of 4000 MPa.

In-Process Orbiting Laser-Assisted Technique for the Surface Finish in Material Extrusion-Based 3D Printing

Material extrusion-based polymer 3D printing, one of the most commonly used additive manufacturing processes for thermoplastics and composites, has drawn extensive attention due to its capability and cost effectiveness. However, the low surface finish quality of the printed parts remains a drawback due to the nature of stacking successive layers along one direction and the nature of rastering of the extruded tracks of material. In this work, an in-process thermal radiation-assisted, surface reflow method is demonstrated that significantly improves the surface finish of the sidewalls of printed parts. It is observed that the surface finish of the printed part is drastically improved for both flat and curved surfaces. The effect of surface reflow on roughness reduction was characterized using optical profilometry and scanning electron microscopy (SEM), while the local heated spot temperature was quantified using a thermal camera.

Use of Ricinus communis shredded material as filler in rotational molded parts to improve the bio-disintegration behavior

This paper focuses on the use of castor oil plant (Ricinus communis) as filler in rotomolded parts using polyethylene (PE) and polylactic acid (PLA) as polymer matrixes. The vegetable shredded material was used in 5 and 10% weight following a dry blending procedure and then rotomolded to obtain cube test parts. This material was characterized to determine its chemical composition, thermal stability, and structure. The NaOH-treated material shows reduced hemicellulose content and higher thermal stability. Obtained composite materials were characterized in terms of mechanical (tensile, flexural, and impact) and thermal properties, morphology, and bio-disintegration behavior. The use of Ricinus as filler in rotomolded PE composite decreases, in general terms, mechanical properties of neat PE, while no significant changes in thermal or bio-disintegration properties are found. On the contrary, PLA composites show higher tensile strength and similar Young's modulus than the matrix, although with reduced flexural and impact properties. Alkali-treated Ricinus material produces parts with higher porosity and thus, lower mechanical properties than composites with untreated material. Finally, the incorporation of this vegetal material modifies to a great extent the thermal properties of the PLA matrix. The bio-disintegration rate increases due to the use of fibers, probably because of the higher moisture absorption of composites.

Plasma Deposition to Improve Barrier Performance of Biodegradable and Recyclable Substrates Intended for Food Packaging

The extensive application of biodegradable polymers in the food packaging industries was partially limited due to poor barrier performances. In the present work, we investigated the improvement of oxygen barrier performances by means of the deposition of a few nanometres of SiOx coatings on Poly(butylene succinate) (PBS) films. The coated samples produced by the plasma-enhanced chemical vapor deposition technique were tested in terms of morphology and composition of the surface and barrier properties. Barrier performances studied as a function of SiOx thickness were greatly improved and a reduction of at least 99% was achieved for oxygen transmission rate. In order to reduce the formation of residual stress between PBS substrate and SiOx coatings, a proper buffer layer (silicon organic SiOxCyHz) was used.

Processing Compostable PLA/Organoclay Bionanocomposite Foams by Supercritical CO2 Foaming for Sustainable Food Packaging

This article proposes a foaming method using supercritical carbon dioxide (scCO2) to obtain compostable bionanocomposite foams based on PLA and organoclay (C30B) where this bionanocomposite was fabricated by a previous hot melt extrusion step. Neat PLA films and PLA/C30B films (1, 2, and 3 wt.%) were obtained by using a melt extrusion process followed by a film forming process obtaining films with thicknesses between 500 and 600 μm. Films were further processed into foams in a high-pressure cell with scCO2 under constant conditions of pressure (25 MPa) and temperature (130 °C) for 30 min. Bionanocomposite PLA foams evidenced a closed cell and uniform cell structure; however, neat PLA presented a poor cell structure and thick cell walls. The thermal stability was significantly enhanced in the bionanocomposite foam samples by the good dispersion of nanoclays due to scCO2, as demonstrated by X-ray diffraction analysis. The bionanocomposite foams showed improved overall mechanical performance due to well-dispersed nanoclays promoting increased interfacial adhesion with the polymeric matrix. The water uptake behavior of bionanocomposite foams showed that they practically did not absorb water during the first week of immersion in water. Finally, PLA foams were disintegrated under standard composting conditions at higher rates than PLA films, showing their sustainable character. Thus, PLA bionanocomposite foams obtained by batch supercritical foaming seem to be a sustainable option to replace non-biodegradable expanded polystyrene, and they represent a promising alternative to be considered in applications such as food packaging and other products.

Modification of Poly(lactic acid) with Orange Peel Powder as Biodegradable Composite

Traditional fossil-based plastic usage and disposal has been one of the largest environmental concerns due to its non-biodegradable nature and high energy consumption during the manufacturing process. Poly(lactic acid) (PLA) as a renewable polymer derived from natural sources with properties comparable to classical plastics and low environmental cost has gained much attention as a safer alternative. Abundantly generated orange peel waste is rich in valuable components and there is still limited study on the potential uses of orange peel waste in reinforcing the PLA matrix. In this study, orange peel fine powder (OPP) synthesized from dried orange peel waste was added into PLA solution. PLA/OPP solutions at different OPP loadings, i.e., 0, 10, 20, 40, and 60 wt% were then casted out as thin films through solution casting method. Fourier-transform infrared spectroscopy (FTIR) analysis has shown that the OPP is incorporated into the PLA matrix, with OH groups and C=C stretching from OPP can be observed in the spectra. Tensile test results have reviewed that the addition of OPP has decreased the tensile strength and Young's modulus of PLA, but significantly improve the elongation at break by 49 to 737%. Water contact angle analysis shows that hydrophilic OPP has modified the surface hydrophobicity of PLA with a contact angle ranging from 70.12° to 88.18°, but higher loadings lead to decrease of surface energy. It is proven that addition of OPP improves the biodegradability of PLA, where PLA/60 wt% OPP composite shows the best biodegradation performance after 28 days with 60.43% weight loss. Lastly, all PLA/OPP composites have better absorption in alkaline solution.

Evaluation of the Mechanical and Biocidal Properties of Lapacho from Tabebuia Plant as a Biocomposite Material

The aim of this article is to discuss in detail the physicochemical properties of polylactide (PLA) reinforced by cortex fibers, which may cause bacterial mortality and increased biodegradation rates. PLA biocomposites containing cortex Lapacho fibers from Tabebuia (1-10 wt%) were prepared by extrusion and injection moulding processes. The effects of Lapacho on the mechanical and biocidal properties of the biocomposites were studied using tensile and impact tests, dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), thermogravimetry (TG), and the method of evaluating the antibacterial activity of antibacterial treated according to the standard ISO 22196:2011. It also presented the effects of Lapacho on the structural properties and biodegradation rates of biocomposites. This research study provides very important results complementing the current state of knowledge about the biocidal properties of Lapacho from Tabebuia plants and about cortex-reinforced biocomposites.

Viscoelastic Properties of Epoxidized Natural Rubber/Poly(lactic acid) PLA/ENR Blends Containing Glycidyl-POSS and Trisilanolisooctyl-POSS as Functional Additives

The glycidyl-POSS (Polyhedral Oligomeric Silsesquioxanes, Polysilsesquioxane, POSS) (Gly-POSS) and trisilanolisooctyl-POSS (HO-POSS) were applied as functional additives influencing on the viscoelastic properties of the dynamic vulcanized PLA/ENR (poly(lactic acid)/epoxidized natural rubber) blends. The plasticizing effect of HO-POSS on PLA/ENR melt, leading to the decrease of complex viscosity at 160 °C, was observed. After the incorporation of Gly-POSS into PLA/ENR blends the complex viscosity increased confirming that the epoxy groups of Gly-POSS were able to react with the functional groups of ENR and the groups present at the end of PLA chains. The incorporation of Gly-POSS into 40:60 PLA/ENR blend provided significant enhancement of the storage shear modulus G’ at 30 °C. Furthermore, the glass transition temperatures T_g of ENR phase for PLA/ENR/Gly-POSS blends were shifted to higher values of temperature as compared with blends modified by HO-POSS. Strong reduction of the elongation at break E_b for 40:60 PLA/ENR/Gly-POSS blend indicated that Gly-POSS particles acted as multifunctional cross-links reducing elasticity of the material. The modification of 40:60 PLA/ENR blend by HO-POSS molecules led to lower values of composting coefficient K_C indicating stronger deterioration of the mechanical properties that resulted from more intense degradation processes occurring during disposal in soil.