A Critical Review on the Properties and Applications of Sulfur-Based Concrete

Recyclable Materials for Ecofriendly Technology

This Special Issue (SI), "Recyclable Materials for Ecofriendly Technology", has been proposed and organized as a means to present recent developments in the field of environmentally friendly designed construction and building materials. For this purpose, dozens of articles were included or considered for inclusion in this SI, covering various aspects of the topic. A comparison of these articles with other modern articles on this topic is carried out, which proves the prospects and relevance of this SI. Furthermore, per the editorial board's journal suggestion, the second volume of this successful SI is being organized, in which authors from various countries and organizations are invited to publish their new and unpublished research work.

Demolition Waste Potential for Completely Cement-Free Binders

Due to renovation and fighting in the world, a huge accumulation of construction and demolition waste is formed. These materials are effectively used as aggregates, but there is very little information about the use of scrap concrete to create cementless binders. The purpose of the work is to be a comprehensive study of the composition and properties of concrete wastes of various fractions with the aim of their rational use as cementless binders. The scientific novelty lies in the fact that the nature of the processes of structure formation of a cementless binder based on sandy fractions of the screening of fragments of destroyed buildings and structures, as a complex polyfunctional system, has been theoretically substantiated and experimentally confirmed. Different percentages of non-hydrated clinker minerals in concrete scrap were determined. In the smallest fraction (less than 0.16 mm), more than 20% of alite and belite are present. Waste of the old cement paste is more susceptible to crushing compared to the large aggregate embedded in it, therefore, particles of the old cement paste and fine aggregate predominate in the finer fractions of the waste. Comprehensive microstructural studies have been carried out on the possibility of using concrete scrap as a completely cementless binder using scanning electron microscopy, X-ray diffraction analysis, and differential thermal analysis. It has been established that for cementless samples prepared from the smallest fractions (less than 0.315 mm), the compressive strength is 1.5-2 times higher than for samples from larger fractions. This is due to the increased content of clinker minerals in their composition. The compressive strength of the cementless binder after 28 days (7.8 MPa), as well as the early compressive strength at the age of 1 day after steaming (5.9 MPa), make it possible to effectively use these materials for enclosing building structures.

Technogenic Fiber Wastes for Optimizing Concrete

A promising method of obtaining mineral fiber fillers for dry building mixtures is the processing of waste that comes from the production of technogenic fibrous materials (TFM). The novelty of the work lies in the fact that, for the first time, basalt production wastes were studied not only as reinforcing components, but also as binder ones involved in concrete structure formation. The purpose of the article is to study the physical and mechanical properties of waste technogenic fibrous materials as additives for optimizing the composition of raw concrete mixes. To assess the possibility of using wastes from the complex processing of TFM that were ground for 5 and 10 min as an active mineral additive to concrete, their chemical, mineralogical, and granulometric compositions, as well as the microstructure and physical and mechanical characteristics of the created concretes, were studied. It is established that the grinding of TFM for 10 min leads to the grinding of not only fibers, but also pellets, the fragments of which are noticeable in the total mass of the substance. The presence of quartz in the amorphous phase of TFM makes it possible to synthesize low-basic calcium silicate hydrates in a targeted manner. At 90 days age, at 10–20% of the content of TFM, the strength indicators increase (above 40 MPa), and at 30% of the additive content, they approach the values of the control composition without additives (above 35 MPa). For all ages, the ratio of flexural and compressive strengths is at the level of 0.2, which characterizes a high reinforcing effect. Analysis of the results suggests the possibility of using waste milled for 10 min as an active mineral additive, as well as to give better formability to the mixture and its micro-reinforcement to obtain fiber-reinforced concrete.

High Strength Construction Material Based on Sulfur Binder Obtained by Physical Modification

In this work, a method for obtaining a high-strength composite material on a sulfur binder without the use of chemical modifiers was proposed. It consists in obtaining a thixotropic casting mixture in the vicinity of the yield point of the system during vibration laying. The compressive strength of the obtained composite was about 97.5–94.0 MPa. Physical and mechanical characteristics remained stable for 7 years. The samples were obtained for a model composition of sulfur/marshalite (finely ground 98% silicon dioxide). The microstructure of the synthesized material was studied by electron microscopy, the results of which showed that shrinkage cavities are characteristic of a material with a low density, and no shrinkage cavities were found for a high-strength material. The phase composition was determined by the methods of XRD analysis, according to the results of which it can be argued that sulfur is in the orthorhombic form (S8). This technique can be proposed for obtaining the high-strength stable building material.

Artificial Neural Network-Forecasted Compression Strength of Alkaline-Activated Slag Concretes

The utilization of ordinary Portland cement (OPC) in conventional concretes is synonymous with high carbon emissions. To remedy this, an environmentally friendly concrete, alkaline-activated slag concrete (AASC), where OPC is completely replaced by ground granulated blast-furnace slag (GGBFS) industrial waste, is one of the currently pursued research interests. AASC is not commonly used in the construction industry due to limitations in experience and knowledge on the mix proportions and mechanical properties. To circumvent great labour in the experimental works toward the determination of the optimal properties, this study, therefore, presents the compressive strength prediction of AASC by employing the back-propagation artificial neural network (ANN) modelling technique. To construct this model, a sufficiently equipped experimental databank was built from the literature covering varied mix proportion effects on the compressive strength of AASC. For this, four model variants with different input parameter considerations were examined and the ideal ANN architecture for each model with the best input number–hidden layer neuron number–output number format was identified to improve its prediction accuracy. From such a setting, the most accurate prediction model with the highest determination coefficient, R2, of 0.9817 was determined, with an ANN architecture of 8-18-1 containing inputs such as GGBFS, a fine to total aggregate ratio, sodium silicate, sodium hydroxide, mixing water, silica modulus of activator, percentage of sodium oxide and water–binder ratio. The prediction accuracy of the optimal ANN model was then compared to existing ANN-based models, while the variable selection was compared to existing AASC models with other machine learning algorithms, due to limitations in the ANN-based model. To identify the parametric influence, the individual relative importance of each input variable was determined through a sensitivity analysis using the connection weight approach, whose results indicated that the silica modulus of the activator and sodium silicate greatly affected the AASC compressive strength. The proposed methodology demonstrates that the ANN-based model can predict the AASC compressive strength with a high accuracy and, consequently, aids in promoting the utilization of AASC in the construction industry as green concrete without performing destructive tests. This prediction model can also accelerate the use of AASC without using a cement binder in the concrete matrix, leading to produce a sustainable construction material.

Improving the Durability of Lime Finishing Mortars by Modifying Them with Silicic Acid Sol

Lime materials are in great demand for the restoration of the walls of historical buildings. However, lime coatings have insufficient resistance during operation. The purpose of this work was the modification of lime mortars with silicic acid sol in order to obtain more durable crystalline materials for construction purposes. A technology has been developed for obtaining a silica-containing additive, which consists in passing a liquid glass solution with a density of 1.053 kg/m³ through a cationic column and obtaining a silicic acid sol with a pH of 3–4 and a charge of (−) 0.053 V. The regeneration time and the amount of sol have been determined. Regularities of change in the radius of particles of silicic acid sol depending on age are determined. It is established that at an early age (up to 5 days), the radius of sol particles can be determined in accordance with the Rayleigh equation, and at a later age, in accordance with the Heller equation. The results of the calculation show that at the age of 1–5 days, the radius of the sol particles is 17.1–17.9 nm, and then the particles become coarser and the particle radius is 131.2–143 nm at the age of 19 days. The work of adhesion of silicic acid sol to lime and the heat of wetting are estimated. It is shown that the work of adhesion of water to lime is 28.9 erg/cm², and that of the sol is 32.8 erg/cm². The amount of heat Q released when lime is wetted with SiO₂ sol is 15.0 kJ/kg, and when lime is wetted with water, it is 10.6 kJ/kg.

Numerical Analysis of Piled-Raft Foundations on Multi-Layer Soil Considering Settlement and Swelling

Numerical modelling can simulate the interaction between structural elements and the soil continuum in a piled-raft foundation. The present work utilized a two-dimensional finite element Plaxis 2D software to investigate the settlement, swelling, and structural behavior of foundations during the settlement and swelling of soil on various soil profiles under various load combinations and geometry conditions. The field and laboratory testing have been performed to determine the behavior soil parameters necessary for numerical modelling. The Mohr–Coulomb model is utilized to simulate the behavior of soil, as this model requires very few input parameters, which is important for the practical geotechnical behavior of soil. From this study, it was observed that, as soil is soft and has less stiffness, the un-piled raft was not sufficient to resists and higher loads and exceeds the limits of settlement. Piled raft increases the load carrying capacity of soil, and the lower soil layer has a higher stiffness where the pile rests, decreasing the significant settlement. Further, the effects of (L/d) and (s/d) of the pile and Krs on the settlement are also discussed, detailed numerically under different scenarios. The swelling of expansive soil was also simulated in Plaxis 2D with an application of positive volumetric strain. The above-mentioned parametric study was similarly implemented for the heaving of foundation on expansive soil.

Obtaining elemental sulfur for Martian sulfur concrete

A potential candidate material for the construction of Mars habitats is concrete made from the Martian regolith and sulfur extracted from the regolith itself. Sulfur concrete, which has excellent mechanical properties, can be prepared at a low temperature (<150 °) and without water (unlike Portland-cement concrete). The surface of Mars has a much higher concentration of sulfur than those of the Earth, the Moon, or the asteroids. Sulfur on Mars, however, exists not as elemental sulfur—which is needed in concrete production—but as sulfates (usually hydrated) and sulfides. This paper surveys thermochemical and electrochemical methods that might be used to produce elemental sulfur from its compounds contained in the minerals on Mars. Possible methods include chemical or electrochemical oxidation or decomposition of sulfides, which include sulfides that exist naturally on Mars as well as sulfides that are produced via chemical or electrochemical reduction of sulfates. Some of the methods to obtain elemental sulfur—such as chemical or electrochemical oxidation or decomposition of metal sulfides or hydrogen sulfide—have already been demonstrated. The methods of producing elemental sulfur from sulfur-containing minerals on Mars will have the added benefit of generating byproducts (e.g. water, hydrogen, oxygen, and metals) that are useful for explorations of the Red Planet. In the future, chemical processes for the production of elemental sulfur may also have important industrial applications on Earth.

Palm Oil Fuel Ash-Based Eco-Friendly Concrete Composite: A Critical Review of the Long-Term Properties

Rapid global infrastructural developments and advanced material science, amongst other factors, have escalated the demand for concrete. Cement, which is an integral part of concrete, binds the various individual solid materials to form a cohesive mass. Its production to a large extent emits many tons of greenhouse gases, with nearly 10% of global carbon (IV) oxide (CO2) emanating from cement production. This, coupled with an increase in the advocacy for environmental sustainability, has led to the development of various innovative solutions and supplementary cementitious materials. These aims to substantially reduce the overall volume of cement required in concrete and to meet the consistently increasing demand for concrete, which is projected to increase as a result of rapid construction and infrastructural development trends. Palm oil fuel ash (POFA), an industrial byproduct that is a result of the incineration of palm oil wastes due to electrical generation in power plants has unique properties, as it is a very reactive materials with robust pozzolanic tendencies, and which exhibits adequate micro-filling capabilities. In this study, a review on the material sources, affecting factors, and durability characteristics of POFA are carefully appraised. Moreover, in this study, a review of correlated literature with a broad spectrum of insights into the likely utilization of POFA-based eco-friendly concrete composites as a green material for the present construction of modern buildings is presented.

Fly Ash-Based Eco-Efficient Concretes: A Comprehensive Review of the Short-Term Properties

Development of sustainable concrete as an alternative to conventional concrete helps in reducing carbon dioxide footprint associated with the use of cement and disposal of waste materials in landfill. One way to achieve that is the use of fly ash (FA) as an alternative to ordinary Portland cement (OPC) because FA is a pozzolanic material and has a high amount of alumina and silica content. Because of its excellent mechanical properties, several studies have been conducted to investigate the use of alkali-activated FA-based concrete as an alternative to conventional concrete. FA, as an industrial by-product, occupies land, thereby causing environmental pollution and health problems. FA-based concrete has numerous advantages, such as it has early strength gaining, it uses low natural resources, and it can be configurated into different structural elements. This study initially presents a review of the classifications, sources, chemical composition, curing regimes and clean production of FA. Then, physical, fresh, and mechanical properties of FA-based concretes are studied. This review helps in better understanding of the behavior of FA-based concrete as a sustainable and eco-friendly material used in construction and building industries.

Combined Functionalization of Carbon Nanotubes (CNT) Fibers with H2SO4/HNO3 and Ca(OH)2 for Addition in Cementitious Matrix

Acid treatment is commonly used to improve the dispersion of carbon nanotubes (CNT) in a cementitious matrix, but it causes undesired delay on cement hydration kinetics. This work reports a combined CNT functionalization method with H2SO4/HNO3 and Ca(OH)2 for addition in a cementitious matrix. Results showed that the Ca(OH)2 exposure neutralized the active sites generated by acid exposure, compensating the delay in hydration. As a result, CNT exposed to H2SO4/HNO3 for 9 h and further Ca(OH)2 treatment led to equivalent hydration kinetics than un-treated CNT did with improved stability.