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Chohan IM, Ahmad A, Sallih N, Bheel N, Salilew WM, Almaliki AH. Effect of seawater salinity, pH, and temperature on external corrosion behavior and microhardness of offshore oil and gas pipeline: RSM modelling and optimization. Sci Rep 2024; 14:16543. [PMID: 39019941 PMCID: PMC11255295 DOI: 10.1038/s41598-024-67463-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2024] [Accepted: 07/11/2024] [Indexed: 07/19/2024] Open
Abstract
This research aims to investigate the effects of seawater parameters like salinity, pH, and temperature on the external corrosion behaviour and microhardness of offshore oil and gas carbon steel pipes. The immersion tests were performed for 28 days following ASTM G-1 standards, simulating controlled artificial marine environments with varying pH levels, salinities, and temperatures. Besides, Field emission scanning electron microscopy (FESEM) analysis is performed to study the corrosion morphology. Additionally, a Vickers microhardness tester was used for microhardness analysis. The results revealed that an increase in salinity from 33.18 to 61.10 ppt can reduce the corrosion rate by 28%. In contrast, variations in seawater pH have a significant effect on corrosion rate, with a pH decrease from 8.50 to 7 causing a 42.54% increase in corrosion rate. However, the temperature of seawater was found to be the most prominent parameter, resulting in a 76.13% increase in corrosion rate and a 10.99% reduction in the microhardness of offshore pipelines. Moreover, the response surface methodology (RSM) modelling is used to determine the optimal seawater parameters for carbon steel pipes. Furthermore, the desirability factor for these parameters was 0.999, and the experimental validation displays a good agreement with predicted model values, with around 4.65% error for corrosion rate and 1.36% error for microhardness.
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Affiliation(s)
- Imran Mir Chohan
- Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Tronoh, Bandar, 32610, Seri Iskandar, Perak, Malaysia.
| | - Azlan Ahmad
- Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Tronoh, Bandar, 32610, Seri Iskandar, Perak, Malaysia
| | - Nabihah Sallih
- Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Tronoh, Bandar, 32610, Seri Iskandar, Perak, Malaysia
| | - Naraindas Bheel
- Department of Civil and Environmental Engineering, Universiti Teknologi PETRONAS, Tronoh, Bandar, 32610, Seri Iskandar, Perak, Malaysia
| | - Waleligne Molla Salilew
- Mechanical Engineering Department, Addis Ababa Science and Technology University, Addis Ababa, Ethiopia.
| | - Abdulrazak H Almaliki
- Department of Civil Engineering, College of Engineering, Taif University, 21944, Taif, Saudi Arabia
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Sharma P, Bhardwaj N, Kumar V. Greener Iron Oxide Nanomaterial Inhibits Corrosion of Stainless Steel 316L in Ringer’s Solution. JOURNAL OF BIO- AND TRIBO-CORROSION 2022; 8:49. [DOI: 10.1007/s40735-022-00642-8] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/10/2021] [Revised: 02/03/2022] [Accepted: 02/07/2022] [Indexed: 01/12/2025]
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Experiments on Single-Phase Nanofluid Heat Transfer Mechanisms in Microchannel Heat Sinks: A Review. ENERGIES 2022. [DOI: 10.3390/en15072525] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
Abstract
For more than 20 years, the use of nanofluids to enhance heat transfer in microchannel heat sinks (MCHSs) has been the subject of a large number of scientific articles. Despite the great potentialities reported in several works, the presence of controversial results and the lack of understanding of heat transfer enhancement mechanisms prevent further advancement in the use of nanofluids as coolants. This article reviews the scientific literature focused on several aspects of nanofluids that have a role in the heat transfer enhancement within the MCHSs: nanofluid stability, thermal conductivity, and particle clustering, as well as the particle–surface interactions, i.e., abrasion, erosion, and corrosion. We also include the most relevant works on the convective heat transfer and MCHSs operated with nanofluids in our review.
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Sharma P, Bhardwaj N, Kumar V. Swertia chirata extract mediated synthesis of iron oxide nanoparticles and its use as corrosion inhibitor for stainless steel 316 L in Ringer’s solution. ADVANCES IN NATURAL SCIENCES: NANOSCIENCE AND NANOTECHNOLOGY 2021; 12:035012. [DOI: 10.1088/2043-6262/ac2742] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/12/2025]
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Rufino BN, Procópio L. Influence of Salt Water Flow on Structures and Diversity of Biofilms Grown on 316L Stainless Steel. Curr Microbiol 2021; 78:3394-3402. [PMID: 34232364 DOI: 10.1007/s00284-021-02596-5] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/26/2021] [Accepted: 06/29/2021] [Indexed: 10/20/2022]
Abstract
Salt water, in addition to being a naturally corrosive environment, also includes factors such as temperature, pressure, and the presence of the microbial community in the environment that influence degradation processes on metal surfaces. The presence or absence of water flow over the metal surfaces is also an important aspect that influences the corrosion of metals. The objective of this study was to evaluate the presence or absence of salt water flow in the formation of biofilms grown in 316L stainless steel coupons. For this, the 316L stainless steel coupons were exposed in two different microcosms, the first being a system with continuous salt water flow, and the second without salt water flow system. The results of the sequencing of the 16S rDNA genes showed a clear difference in structures and diversity between the evaluated biofilms. There was greater abundance and diversity in the "In Flux" system when compared to the "No Flux" biofilm. The analysis of bacterial diversity showed a predominance of the Gammaproteobacteria class in both systems. However, at lower taxonomic levels, there were considerable differences in representativeness. Representatives of Vibrionales, Alteromonadales, Oceanospirillales, and Flavobacteriales were predominant in "No Flux", whereas in "In Flux" there was a greater representation of Alteromonadales, Rhodobacterales, and Saprospirales. These findings help to understand how the flow of water influences the dynamics of the formation of microbial biofilms on metal surfaces, which will contribute to the choice of strategies used to mitigate microbial biofouling.
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Affiliation(s)
- Bárbara Nascimento Rufino
- Microbial Corrosion Laboratory, Estácio University (UNESA), Bispo Street, 83, Room AG405, Rio de Janeiro, Rio de Janeiro, 20261-063, Brazil
| | - Luciano Procópio
- Microbial Corrosion Laboratory, Estácio University (UNESA), Bispo Street, 83, Room AG405, Rio de Janeiro, Rio de Janeiro, 20261-063, Brazil. .,Industrial Microbiology and Bioremediation Department, Federal University of Rio de Janeiro (UFRJ), Caxias, Rio de Janeiro, Brazil.
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Evaluation of Corrosion Inhibition of 316L Stainless Steel by Permanganate Ions in Chloride Solution. BULLETIN OF CHEMICAL REACTION ENGINEERING & CATALYSIS 2021. [DOI: 10.9767/bcrec.16.2.10504.234-243] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
The efficiency of permanganates to inhibit the scale deposit captured the attention for more investigation on their role as corrosion inhibitor. In this article, the effect of permanganate as corrosion inhibitor on 316L stainless steel in NaCl solution is investigated. The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) have been performed by varying the electrode stirring speed, the concentration of permanganate ions, pH and the temperature. The results show that the permanganate ions increase the cathodic and anodic currents under effect of stirring speed, due to oxygen reduction reaction and the reduction of permanganate ions. Electrochemical results indicate that the deposit of manganese oxide (MnO2) inhibits the pitting corrosion. The inhibition efficiency is up to 98 % for 10−4 mol.dm−3 of permanganate. The temperature reduces the effectiveness of permanganates against pitting corrosion, the pitting potential shifts cathodically from +0.395 V vs. Saturated Calomel Electrode (SCE) at 298 K to +0.275 V vs. SCE at 343 K. Surface morphology of the deposit oxide films and electrode are studied by emission scanning electron microscopy, X-ray diffraction, Fourier transform infrared and Differential Scanning Calorimetry. The analysis of the deposit layer by X-ray diffraction revealed the presence of δ-MnO2 form, with a crystallite size of 3.17 nm. Copyright © 2021 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0).
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Sharma P, Bhardwaj N, Kumar V. Swertia chirata Extract Synthesized Iron Oxide Nanoparticles as
Corrosion Inhibitor for SS-316L in Hank’s Solution. ASIAN JOURNAL OF CHEMISTRY 2021; 33:1824-1830. [DOI: 10.14233/ajchem.2021.23245] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/12/2025]
Abstract
Metallic implants are the artificial biomedical devices used to replace, repair or improve the functioning
of damaged body organ or tissue. Corrosion of metallic component in the human body leads to the
failure or improper functioning of the implant. This study focuses on the application of Swertia chirata
extract synthesized iron oxide nanoparticles as corrosion inhibitor for stainless steel (SS) 316L in
Hank’s solution. Gravimetric method and electrochemical studied were used to analyze the corrosion
inhibition property. SEM and AFM analyses confirmed the corrosion preventive effect of iron oxide
nanoparticles on SS-316L surface. Further concentration dependent increase in inhibition efficiency
was observed with maximum 80.3% corrosion inhibition at 100 ppm nanoparticles concentration
from gravimetric analysis, which is well correlated with the electrochemical measurements. Therefore,
iron oxide nanoparticles can be utilized as potent anticorrosive agent, which can protect the metal
surface from further deterioration in harsh body environments.
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Affiliation(s)
- Pooja Sharma
- Department of Biotechnology, School of Bioengineering and Biosciences, Lovely Professional University, Phagwara-144111, India
| | - Nishant Bhardwaj
- Department of Chemistry, Lovely Professional University, Phagwara-144111, India
| | - Vineet Kumar
- Department of Biotechnology, School of Bioengineering and Biosciences, Lovely Professional University, Phagwara-144111, India
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