Strain Hardening in an AZ31 Alloy Submitted to Rotary Swaging

Microstructure of the Advanced Titanium Alloy VT8M-1 Subjected to Rotary Swaging

In this study, the microstructural behavior of the advanced Ti-5.7Al-3.8Mo-1.2Zr-1.3Sn-0.15Si (VT8M-1) alloy during rotary swaging (RS) was investigated. VT8M-1 has increased heat resistance and is considered a replacement for the Ti-6Al-4V alloy. It was shown that, during RS, the evolution of the primary a phase is characterized by the formation of predominantly low-angle boundaries according to the mechanism of continuous dynamic recrystallization. The density of low-angle boundaries increases three times: from 0.38 µm-1 to 1.21 µm-1 after RS. The process of spheroidization of the lamellar (a + b) component is incomplete. The average size of globular a and b particles was 0.3 μm (TEM). It is shown that the microstructures after RS (ε = 1.56) and equal-channel angular pressing (ECAP) (ε = 1.4) are significantly different. The temperature-velocity regime and the predominance of shear deformations during ECAP contributed to a noticeable refinement of the primary a-phase and a more complete development of globularization of the lamellar (a+b) component. EBSD studies have shown that RS leads to the formation of a structure with a higher density of low- and high-angle boundaries compared to the structure after ECAP. The results are useful for predicting alloy microstructure in the production of long rods that are further used in forging operations.

Improving the Mechanical Properties of Mg-5Al-2Ca-1Mn-0.5Zn Alloy through Rotary Swaging

To meet the demand for more extensive applications of Mg alloys, a Mg-5Al-2Ca-1Mn-0.5Zn alloy without RE was prepared in this paper, and its mechanical properties were further improved by conventional hot extrusion and subsequent rotary swaging. The results show that the hardness of the alloy decreases along the radial central region after rotary swaging. The strength and hardness of the central area are lower, but the ductility is higher. The yield strength and ultimate tensile strength of the alloy in the peripheral area after rotary swaging reach 352 MPa and 386 MPa, respectively, while the elongation remains at 9.6%, exhibiting better strength-ductility synergy. The grain refinement and dislocation increase caused by rotary swaging promoted strength improvement. The activation of non-basal slips during rotary swaging is an important reason for the alloy to maintain good plasticity while improving strength.

Fatigue in an AZ31 Alloy Subjected to Rotary Swaging

The magnesium AZ31 alloy was swaged with rotary pressure with the aim of redefining the microstructure and improving mechanical and fatigue properties. The rotary swaging process and subsequent ageing improved the yield stress in tension and compression. In the present study, the investigation was focused on fatigue behaviour. The samples were cycled in a symmetric regime with a frequency of 35 Hz. A dependence of the stress amplitude on the number of cycles up to the fracture was estimated. The microstructure of the samples and fracture surfaces was analysed with a scanning electron microscope. The fatigue process was influenced by the pronounced texture formed in the swaging process. The fatigue properties of the swaged samples improved substantially-the endurance limit based on 10⁷ cycles was approximately 120 MPa-compared to those of the cast alloy. The analysis of the fracture surfaces showed a transcrystalline fatigue fracture.

Cluster Hardening Effects on Twinning in Mg-Zn-Ca Alloys

Twinning is a critical deformation mode in Mg alloys. Understanding deformation twinning (DT) is essential to improving mechanical properties of Mg alloys. To address the experimentally observed conspicuous hardening effects in Mg-1.8Zn-0.2Ca alloys, interactions between the {10–12} twin boundaries (TBs) and solute clusters in Mg-Zn-Ca alloys were examined via molecular dynamics (MD) simulations. We find that the Zn/Ca-containing clusters show different hindering effects on TBs and an increment in the applied shear stress of 100 MPa is required to accomplish the interaction between the boundary and the cluster with Ca content > 50 at%. The cluster hardening effects on twinning are positively correlated to the Ca content and the size of the clusters in Mg-Zn-Ca alloys.

Revealing the Microstructural Aspects of the Corrosion Dynamics in Rapidly Solidified Mg-Zn-Y Alloys Using the Acoustic Emission Technique

This work was focused on revealing the relation between the microstructure and corrosion dynamics in dilute Mg_97.94Zn_0.56Y_1.5 (at.%) alloys prepared by the consolidation of rapidly solidified (RS) ribbons. The dynamics of the corrosion were followed by common electrochemical methods and the acoustic emission (AE) technique. AE monitoring offers instantaneous feedback on changes in the dynamics and mode of the corrosion. In contrast, the electrochemical measurements were performed on the specimens, which had already been immersed in the solution for a pre-defined time. Thus, some short-term corrosion processes could remain undiscovered. Obtained results were completed by scanning electron microscopy, including analysis of a cross-section of the corrosion layer. It was shown that the internal strain distribution, the grain morphology, and the distribution of the secondary phases play a significant role in the corrosion. The alloys are characterized by a complex microstructure with elongated worked and dynamically recrystallized α-Mg grains with an average grain size of 900 nm. Moreover, the Zn- and Y-rich stacking faults (SFs) were dispersed in the grain interior. In the alloy consolidated at a lower extrusion speed, the homogeneous internal strain distribution led to uniform corrosion with a rate of 2 mm/year and a low hydrogen release. The consolidation at a higher extrusion speed resulted in the formation of uneven distribution of internal strains with remaining high strain levels in non-recrystallized grains, leading to inhomogeneous growth and breakdown of the corrosion layers. Therefore, homogeneity of the internal strain distribution is of key importance for the uniform formation of a protective layer.

Nano-Gradient Materials Prepared by Rotary Swaging

Gradient nanostructured metallic materials with a nanostructured surface layer show immense potential for various industrial applications because of their outstanding mechanical, fatigue, corrosion, tribological properties, etc. In the past several decades, various methods for fabricating gradient nanostructure have been developed. Nevertheless, the thickness of gradient microstructure is still in the micrometer scale due to the limitation of preparation techniques. As a traditional but potential technology, rotary swaging (RS) allows gradient stress and strain to be distributed across the radial direction of a bulk cylindrical workpiece. Therefore, in this review paper, we have systematically summarized gradient and even nano-gradient materials prepared by RS. We found that metals processed by RS usually possess inverse nano-gradient, i.e., nano-grains appear in the sample center, texture-gradient and dislocation density-gradient along the radial direction. Moreover, a broad gradient structure is distributed from center to edge of the whole processed rods. In addition, properties including micro-hardness, conductivity, corrosion, etc., of RS processed metals are also reviewed and discussed. Finally, we look forward to the future prospects and further research work for the RS processed materials.