Recycling of Waste Solution after Hydrothermal Conversion of Fly Ash on a Semi-Technical Scale for Zeolite Synthesis

The interactions between zeolite and two cellulose derivatives: A comprehensive analysis of liquid and solid phase properties

This study investigates the impact of cellulose-derived polymers, anionic carboxymethylcellulose (CMC), and cationic cellulose (CC) on the colloidal and thermal stability of zeolite Na-X materials. By exploring polymer adsorption onto Na-X surfaces and characterising the resultant materials, using FT-IR, XPS, SEM, PSD, CHN, and zeta potential, the research unveils how CMC and CC modify zeolite properties. This investigation elucidates the potential roles of these polymers in colloidal systems with zeolites, revealing their promise for crafting organic-inorganic materials. Additional insight was also provided by careful examination of the thermal stability (TGA-DSC) of the obtained cellulose/zeolite materials. Furthermore, the study distinguishes the different adsorption mechanisms of CMC and CC, with CMC relying on some weak interactions (H-bonding and van der Waals forces), while CC interacts mainly via electrostatic forces. Both CMC and CC can act as stabilizing agents, with CMC being more efficient and using both electrosteric and depletion stabilizations. Importantly, the concentration of CC plays a role in bridging flocculation, highlighting the concentration-dependent nature of the stabilization mechanism.

Green Synthesis and Efficient Adsorption: Na-X Zeolite vs. C/Mn/SiO2 Composite for Heavy Metals Removal

The studies aimed to test the adsorption capacity of two silica-enriched porous materials, synthetic Na-X zeolite and Mn-containing carbon composite, towards Pb(II) and Zn(II) ions in single and mixed systems and in the presence of diclofenac (DCF) and (or) poly(acrylic acid) (PAA). The synthetic zeolite was characterized by a well-developed surface area of 728 m2/g and a pore diameter of 1.73 nm, while the carbon composite exhibited 268 m2/g and 7.37 nm, respectively. Na-X was found to be more efficient than the carbon composite (75-212 mg/g) in adsorbing heavy metal ions in both single and bimetallic systems (322-333 mg/g). In turn, the C/Mn/SiO2 composite was more effective in removing Pb(II) ions from the systems that simultaneously contained DCF or PAA (480 and 476 mg/g, respectively). The Na-X zeolite demonstrated the greatest stability in all the systems studied. The highest stability was observed in the DCF + Pb(II) mixture, in contrast to the carbon composites where the stability was much lower. To evaluate the possibility of regeneration of the solids, HCl proved to be the best desorbent for heavy metal ions (efficiency of 99%). In general, both adsorbents offer promising potential for solving environmental problems.

Elucidating uranium interactions with synthetic Na-P1 zeolite/Ca2+-substituted alginate composite granules through batch and spectroscopic studies: Emphasizing the significance of ion exchange and complexation

Uranium, a key member of the actinides series, is radioactive and may cause severe environmental hazards once discharged into the water due to high toxicity. Removal of uranium via adsorption by applying tailored, functional adsorbents is at the forefront of tackling such pollution. Here, we report the optimized functionalization of the powder coal fly-ash (CFA) derived Na-P1 synthetic zeolite to the form of granules by employing the biodegradable polymer-calcium alginate (CA) and their application to remove aqueous U. The optimized synthesis showed that granules are formed at the CA concentration equals to 0.5 % wt., and that application of 1% wt. solution renders the most effective U scavengers. The maximum U adsorption capacity (qmax) increases significantly after CA modification from 44.48 mgU/g for native, powder Na-P1 zeolite to 62.53 mg U/g and 76.70 mg U/g for 0.5 % wt. and 1 % wt. CA respectively. The U adsorption follows the Radlich-Peterson isotherm model, being the highest at acidic pH (pHeq∼4). The U adsorption kinetics reveals swift U uptake, reaching equilibrium after 2h for 1 % ZACB and 3 h for 0.5 % wt. ZACB following the pseudo-second-order (PSO) kinetic model. SEM-EDXS investigation elucidates that adsorbed U occurs onto materials as an inhomogenous, well-dispersed, and micrometer-scale aggregate. Further, XPS and μ-XRF spectroscopies complementarily confirmed the hexavalent oxidation state of adsorbed U and its altered distribution on ZACBs with varying CA concentrations. U distribution was probed "in-situ" onto materials while correlations between the major elements (Al, Si, Ca, U) contributing to U scavenging were calculated and compared. Finally, a real-life coal mine wastewater (CMW) polluted by 238U and 228,226Ra was successfully purified, satisfying WHO guidelines after treatment using ZACBs. These findings offer new insights on successful yet optimized Na-P1 zeolite modification using biodegradable polymer (Ca2+-exchanged alginate) aimed at efficient U removal, displaying a near-zero environmental impact.

Characterization and stabilization of incineration fly ash from a new multi-source hazardous waste co-disposal system: field-scale study on solidification and stabilization

The multi-source hazardous waste co-disposal system, a recent innovation in the industry, offers an efficient approach for hazardous waste disposal. The incineration fly ash (HFA) produced by this system exhibits characteristics distinct from those of typical incineration fly ash, necessitating the use of adjusted disposal methods. This study examined the physicochemical properties, heavy metal content, heavy metal leaching concentration, and dioxin content of HFA generated by the new co-disposal system and compared them with those of conventional municipal waste incineration fly ash. This study investigated the solidification and stabilization of HFA disposal using the organic agent sodium diethyl dithiocarbamate combined with cement on a field scale. The findings revealed significant differences in the structure, composition, and dioxin content of HFA and FA; HFA contained substantially lower levels of dioxins than FA did. Concerning the heavy metal content and leaching; HFA exhibited an unusually high concentration of zinc, surpassing the permitted emission limits, making zinc content a critical consideration in HFA disposal. After stabilization and disposal, the heavy metal leaching and dioxin content of HFA can meet landfill disposal emission standards when a 1% concentration of 10% sodium diethyldithiocarbamate (DDTC) and 150% silicate cement were employed. These results offer valuable insights into the disposal of fly ash resulting from incineration of mixed hazardous waste.

Optimized preparation of gangue waste-based geopolymer adsorbent based on improved response surface methodology for Cd(II) removal from wastewater

Resource utilization of gangue solid waste has become an essential research direction for green development. This study prepared a novel gangue based geopolymer adsorbent (GPA) for the removal of Cd(II) from wastewater using pretreatment gangue (PG) as the main raw material. The ANOVA indicated that the obtained quadratic model of fitness function (R² > 0.99, P-value <0.0001) was significant and adequate, and the contribution of the three preparation conditions to the removal of Cd(II) was: calcination temperature > Na₂CO₃:PG ratio > water-glass solid content. The hybrid response surface method and gray wolf optimization (RSM-GWO) algorithm were adopted to acquire the optimum conditions: Na₂CO₃:PG ratio = 1.05, calcination temperature of 701 °C, solid content of water glass of 22.42%, and the removal efficiency of Cd(II) by GPA obtained under the optimized conditions (GPAC) was 97.84%. Adsorption kinetics, adsorption isotherms and characterization by XRD, FTIR, Zeta potential, FSEM-EDS and BET were utilized to investigate the adsorption mechanism of GPAC on Cd(II). The results showed that the adsorption of Cd(II) from GPAC was consistent with the pseudo-second-order model (R² = 0.9936) and the Langmuir model (R² = 0.9988), the adsorption was a monolayer adsorption process and the computed maximum Cd(II) adsorption (50.76 mg g^-1) was approximate to experimental results (51.47 mg g^-1). Moreover, the surface morphology of GPAC was rough and porous with a specific surface area (SSA) of 18.54 m² g^-1, which provided abundant active sites, and the internal kaolinite was destroyed to produce a zeolite-like structure where surface complexation and ion exchange with Cd(II) through hydroxyl (-OH) and oxygen-containing groups (-SiOH and -AlOH) were the main adsorption mechanisms. Thus, GPAC is a lucrative adsorbent material for effective Cd(II) wastewater treatment, complying with the "high value-added" usage of solid wastes and "waste to cure poison" green sustainable development direction.

Zeolite Composite Materials from Fly Ash: An Assessment of Physicochemical and Adsorption Properties

Waste fly ash, with both low (with the addition of vermiculite) and high contents of unburned coal, were subjected to hydrothermal syntheses aiming to obtain zeolite composite materials-zeolite + vermiculite (NaX-Ver) and zeolite + unburned carbon (NaX-C). The composites were compared with parent zeolite obtained from waste fly ash with a low content of unburned carbon (NaX-FA). In this study, the physicochemical characteristics of the obtained materials were evaluated. The potential application of the investigated zeolites for the adsorption of ammonium ions from aqueous solutions was determined. Composite NaX-Ver and parent zeolite NaX-FA were characterized by comparable adsorption capacities toward ammonium ions of 38.46 and 40.00 mg (NH₄⁺) g^-1, respectively. The nearly 2-fold lower adsorption capacity of composite NaX-C (21.05 mg (NH₄⁺) g^-1) was probably a result of the lower availability of ion exchange sites within the material. Adsorbents were also regenerated using 1 M NaCl solution at a pH of 10 and subjected to 3 cycles of adsorption-desorption experiments, which proved only a small reduction in adsorption properties. This study follows the current trend of waste utilization (fly ash) and the removal of pollutants from aqueous solutions with respect to their reuse, which remains in line with the goals of the circular economy.

Management of hazardous fly-ash energy waste in the adsorptive removal of diclofenac by the use of synthetic zeolitic materials

Zeolite-carbon composites (Na-P1(C), Na-X(C)) and pure zeolites (Na-P1, Na-X) were synthesized from hazardous high-carbon fly ash waste (HC FA) via hydrothermal reaction with sodium hydroxide (NaOH). These solids were applied in the removal of diclofenac (DCF) from aqueous solution, with and without poly(acrylic acid) (PAA). The experiments included adsorption-desorption measurements, as well as electrokinetic and stability analyses. The obtained results showed that HC FA and Na-P1(C) had the greatest adsorption capacity towards DCF, i.e., 26.51 and 21.19 mg/g, respectively. PAA caused considerable decrease in the DCF adsorption due to the competition of both adsorbates of anionic character for active sites. For example, the adsorbed amount of DCF on Na-P1 without PAA was 14.11 mg/g, whereas the one measured with PAA was 5.08 mg/g. Most of prepared solids were effectively regenerated by the use of NaOH. Desorption degree reached even 73.65% in the single systems (with one adsorbate) and 97.24% in the mixed ones (with two adsorbates). Zeolitic materials formed suspensions of rather low stability, which underwent further deterioration in the organic molecules presence. All the results obtained in this study indicated that HC FA can be successfully managed in the removal of organic substances.

Study on electrical double layer nanostructure on zeolitic materials’ surface in the presence of impurities of different nature

The aim of the research was to compare the adsorption mechanisms of heavy metal ions (Pb(II) and Zn(II)), as well as organic substances [diclofenac molecules and pol(acrylic acid) macromolecules on the surfaces of Na-X and Na-P1 synthetic zeolites as well their Na-X© and Na-P1© carbon composites]. The single and mixed adsorbate systems were considered. The more probable structures of the formed adsorption layers were proposed based on the results of the solid surface charge density and zeta potential experiments. The great applicability of the analysis of the parameters characterizing the electrical double layer in determination of the binding mechanism of simple inorganic ions and more complex organic molecules on the surface of the examined solids from the one- and two-component solutions was proved. Moreover, the changes of the surface and electrokinetic factors after the addition of the organic molecules enable specification of drug molecule orientation as well as the polymeric chain conformation at the solid/liquid interface.

Zeolite greenly synthesized from fly ash and its resource utilization: A review

Fly ash is an incineration byproduct of thermal power plants. Due to the complex composition of fly ash, improper disposal will seriously harm the ecological environment. Therefore, how to effectively use fly ash to safely and environmentally replace landfills is a worldwide concern. Considering the high silicon and aluminum contents in fly ash, it has the potential to synthesize zeolite, which has a wide range of applications in sewage treatment, gas adsorption, etc. Therefore, the synthesis of zeolites from fly ash is consistent with the theme of sustainable development. The synthesis mechanism of zeolite, various synthetic methods of zeolite from fly ash and their advantages and disadvantages was introduced in detail. In addition, combined with the current research hotspots, the application of synthetic zeolite from fly ash in the fields of sewage treatment and gas adsorption was introduced. Finally, the future development prospects and research directions of synthetic zeolite from fly ash to improve the utilization rate of fly ash were considered.

Low-cost zeolitic carriers for delivery of hydroxychloroquine immunomodulatory agent with antiviral activity

The coronavirus pandemic prompted scientists to look for active pharmaceutical ingredients that could be effective in treating COVID-19. One of them was hydroxychloroquine, an antimalarial and immunomodulatory agent exhibiting antiviral activity. The anchoring of this drug on porous carriers enables control of its delivery to a specific place in the body, and thus increases bioavailability. In this work, we developed low-cost zeolitic platforms for hydroxychloroquine. The waste solution generated during zeolite production from fly ashes was used in the synthesis of Na-A and Na-X carriers at laboratory and technical scale. The materials were characterized by high purity and single mineral phase composition. The surface charge of zeolites varied from negative at pH 5.8, and 7.2, to positive at pH 1.2. All samples indicated good sorption ability towards hydroxychloroquine. The mechanism of drug adsorption was based on electrostatic interactions and followed the Freundlich model. Zeolitic carriers modified the hydroxychloroquine release profiles at conditions mimicking the pH of body fluids. The mode of drug liberation was affected by particle size distributions, morphological forms, and chemical compositions of zeolites. The most hydroxychloroquine controlled release at pH 5.8 for the Na-X material was noted, which indicates that it can enhance the drug therapeutic efficacy.

Disposal technology and new progress for dioxins and heavy metals in fly ash from municipal solid waste incineration: A critical review

Incineration has gradually become the most effective way to deal with MSW due to its obvious volume reduction and weight reduction effects. However, since heavy metals and organic pollutants carried by municipal solid waste incinerator fly ash (MSWI FA) pose a serious threat to the ecological environment and human health, they need to be handled carefully. In this study, the current status of MSWI FA disposal was first reviewed, and the harmless and resourceful disposal technologies of heavy metals and organic pollutants in MSWI FA are summarized as well. A summary of the advantages and disadvantages of each technology, including sintering, melting/vitrification, hydrothermal treatment, mechanochemistry, solidification/stabilization of MSWI FA, is compared. Finally, the research work that needs to be strengthened in the future (such as codisposal of multiple wastes, long-term stability research of disposal products, etc.) was proposed. Through comprehensive analysis, some reasonable and feasible suggestions were provided for the effective and safe disposal of MSWI FA in the future.

Preparation and application of porous materials from coal gasification slag for wastewater treatment: A review

In recent years, coal gasification has been gradually promoted as clean technology, and coal gasification slag (CGS) emissions have increased accordingly. CGS, including coarse slag and fine slag, is rich in SiO₂ and Al₂O₃ and has pozzolanic activity, and thus CGS can be regarded as a cheap source of aluminosilicate. Also, CGS, especially the fine slag, usually contains higher contents of residual carbon which has a large specific surface area and low volatility and hence can be considered as a favorable precursor of activated carbon. Benefiting from these characteristics, CGS can be used to prepare high value-added porous materials, such as zeolite, mesoporous silica, carbon-silicon composite, and porous ceramics, and the obtained structures accommodate both sufficient adsorption capacity and low cost. Here, we review the research advances in characteristics of CGS and preparation methods of CGS-based porous materials, as well as their adsorption performance of heavy metal ions, organic dyes, ammonia nitrogen, and other water pollutants. The current studies indicate that CGS-derived adsorbents are effective and economical alternatives for removing aqueous pollutants. In addition, further research prospects on CGS-based porous materials are proposed.

A Short Review on the Utilization of Incense Sticks Ash as an Emerging and Overlooked Material for the Synthesis of Zeolites

The traditional hydrothermal synthesis methods are mainly performed under batch operation, which generally takes few days to weeks to yield a zeolite with the desired properties and structure. The zeolites are the backbone of the petrochemical and wastewater industries due to their importance. The commercial methods for zeolite synthesis are expensive, laborious and energy intensive. Among waste products, incense sticks ash is a compound of aluminosilicates and could act as a potential candidate for the synthesis of zeolites for daily needs in these industries. Incense sticks ash is the byproduct of religious places and houses and is rich in Ca, Mg, Al and Si. As a result, incense sticks ash can be proven to be a potential candidate for the formation of calcium-rich zeolites. The formation of zeolites from incense sticks ash is an economical, reliable and eco-friendly method. The application of incense sticks ash for zeolite synthesis can also minimize the problem related to its disposal in the water bodies, which will also minimize the solid waste in countries where it is considered sacred and generated in tons every day.

Simultaneous Removal of Pb2+ and Zn2+ Heavy Metals Using Fly Ash Na-X Zeolite and Its Carbon Na-X(C) Composite

Pure zeolite (Na-X) and a zeolite–carbon composite (Na-X(C)) were investigated as adsorbents of heavy metals—Pb²⁺ and Zn²⁺ from an aqueous solution. These materials were synthesized from fly ash—a waste from conventional hard coal combustion. Both solids were characterized using XRD, SEM-EDS, nitrogen adsorption/desorption, particle size and elemental composition analyses. The adsorption study was performed at pH 5 in the systems containing one or two adsorbates simultaneously. The obtained results showed that the pure zeolite was characterized by a more developed surface area (728 m²/g) than its carbon composite (272 m²/g), and the mean pore diameters were equal to 1.73 and 2.56 nm, respectively. The pure Na-X zeolite showed better adsorption properties towards heavy metals than its Na-X(C) composite, and Zn²⁺ adsorbed amounts were significantly higher than the Pb²⁺ ones (the highest experimental adsorption levels were: for Zn²⁺—656 and 600 mg/g, and for Pb²⁺—575 and 314 mg/g, on the Na-X and Na-X(C) surfaces, respectively). The zinc ions are exchanged with the cations inside the zeolite materials structure more effectively than lead ions with a considerably larger size. In the mixed systems, the competition between both heavy metals for access to the active sites on the adsorbent surface leads to the noticeable reduction in their adsorbed amounts. Moreover, the hydrochloric acid was a better desorbing agent for both heavy metals, especially Pb²⁺ one (desorption reached 78%), than sodium base (maximal desorption 25%).