Hierarchical Microtextures Embossed on PET from Laser-Patterned Stamps

Facile Preparation of Hydrophobic PET Surfaces by Solvent Induced Crystallization

In this work, Polyethylene terephthalate (PET), one of the most widely consumed polymers, has been used as starting material for the development of non-stick surfaces through a fast, simple and scalable method based on solvent-induced crystallization to generate roughness, followed by a fluorination step. Several solvents were tested, among which dichloromethane was chosen because it gives rise to the formation of a particulate layer with rough topography. This particulate layer was covered by a polymer thin and smooth skin that must be removed to leave the rough layer as surface. The skin has been successfully removed by two strategies based on mechanical and chemical removal, each strategy producing different surface properties. A final treatment with a diluted solution of a fluorinated silane showed that it is possible to obtain PET surfaces with a water contact angle higher than 150° and low water adhesion. The reason behind this behavior is the development of a hierarchical rough profile during the induced polymer crystallization process. These surfaces were characterized by XRD, FTIR and DSC to monitor solvent induced crystallization. Topography was studied by SEM and optical profilometry. Wetting behavior was studied by measuring the contact angles and hysteresis.

Analysis and optimization of light outcoupling in OLEDs with external hierarchical textures

Hierarchical textures (combining 2D periodic large and small micro textures) as an external outcoupling solution for OLEDs have been researched, both experimentally and by optical simulations. For the case of a red bottom emitting OLED, different hierarchical textures were fabricated using laser-based methods and a replication step and applied to the OLED substrate, resulting in an increased light outcoupling. Laboratory-size OLED devices with applied textured foils show a smaller increase in efficiency compared to the final large area devices. The results show that the full exploitation of textured foils in laboratory-size samples is mainly limited by the lateral size of the thin film stack area and by limited light collection area of the measuring equipment. Modeling and simulations are used to further evaluate the full prospective of hierarchical textures in large area OLED devices. Optimization of hierarchical textures is done by simultaneously changing the aspect ratios of the small and large textures and a potential of 57% improvement in EQE compared to devices without applied textures is predicted by simulations. Optimized hierarchical textures show similar outcoupling efficiencies compared to optimized single textures, while on the other hand hierarchical textures require less pronounced features, lower aspect ratios, compared to single textures to achieve the same efficiencies. Hierarchical textures also help in eliminating flat parts that limit outcoupling efficiency. Finally, the limiting factors that prevent higher outcoupling are addressed. We show that the dominant factor is non-ideal reflection from the organic thin film stack due to parasitic absorption. In addition, possible ways to further increase the outcoupling from a thick substrate are indicated.