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Okrasa M, Leszczyńska M, Sałasińska K, Szczepkowski L, Kozikowski P, Adamus-Włodarczyk A, Walczak Z, Ryszkowska J. Impact of ageing factors on the performance of novel viscoelastic polyurethane foams utilized as seals in respiratory protective devices. INTERNATIONAL JOURNAL OF OCCUPATIONAL SAFETY AND ERGONOMICS 2024:1-12. [PMID: 39466318 DOI: 10.1080/10803548.2024.2408943] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/29/2024]
Abstract
This study explores the impact of ageing factors - i.e., perspiration, disinfection procedures and ultraviolet radiation - on the structural and performance characteristics of novel viscoelastic polyurethane foams specifically developed for use in seals for respiratory protective devices (RPDs). The investigation includes an analysis of resilience, compression set and recovery time to ascertain the influence of the chosen factors on the foam's mechanical properties. Furthermore, an in-depth exploration of the foams' thermal properties and chemical structure was carried out using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR), respectively. The influence of the ageing factors on the foams' microstructure was scrutinized via scanning electron microscopy (SEM), supplemented by assessments of colour change and contact angle alterations. The experimental results were contextualized within the existing literature, with particular attention to the desired attributes of RPD seals composed of these newly engineered materials. Recommendations for use were then formulated.
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Affiliation(s)
- Małgorzata Okrasa
- Department of Personal Protective Equipment, Central Institute for Labour Protection-National Research Institute, Poland
| | - Milena Leszczyńska
- Division of Ceramic Materials and Polymers, Faculty of Materials Science and Engineering, Warsaw University of Technology, Poland
| | - Kamila Sałasińska
- Division of Ceramic Materials and Polymers, Faculty of Materials Science and Engineering, Warsaw University of Technology, Poland
| | | | - Paweł Kozikowski
- Department of Chemical, Aerosol and Biological Hazards, Central Institute for Labour Protection-National Research Institute, Poland
| | - Agnieszka Adamus-Włodarczyk
- Department of Personal Protective Equipment, Central Institute for Labour Protection-National Research Institute, Poland
| | - Zbigniew Walczak
- Department of Theoretical Physics, Faculty of Physics and Applied Informatics, University of Lodz, Poland
| | - Joanna Ryszkowska
- Division of Ceramic Materials and Polymers, Faculty of Materials Science and Engineering, Warsaw University of Technology, Poland
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Borucka M, Mizera K, Przybysz J, Kozikowski P, Gajek A. Analysis of Flammability and Smoke Emission of Plastic Materials Used in Construction and Transport. MATERIALS (BASEL, SWITZERLAND) 2023; 16:2444. [PMID: 36984324 PMCID: PMC10054394 DOI: 10.3390/ma16062444] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/02/2023] [Revised: 03/06/2023] [Accepted: 03/15/2023] [Indexed: 06/18/2023]
Abstract
This study provides valuable data on the specific toxic products that could be released from the commercially used, flexible polyurethane foams (FPUFs) during a fire. The steady-state tube furnace (Purser furnace) was used to generate combustion and thermal degradation products under different fire conditions. The concentrations of asphyxiates and irritant gases were determined using a Fourier transform infrared spectroscopy gas analyser. The volatile and semi-volatile organic compounds released in the fire effluents were collected using the solid-phase microextraction technique and identified by gas chromatography with a mass selective detector. In addition, the thermal stability of the FPUFs was evaluated by simultaneous thermal analysis. The cone calorimetry test was used to determine the flame retardancy of the selected materials. The obtained results show that the emission of carbon monoxide and hydrogen cyanide during the thermal degradation and combustion of the tested foams exceeded the permissible values and pose a serious threat to human life and health. Moreover, substituted benzenes, aldehydes, and polycyclic hydrocarbons were found in the released gases during all of the test conditions.
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Mohd Sabee MMS, Itam Z, Beddu S, Zahari NM, Mohd Kamal NL, Mohamad D, Zulkepli NA, Shafiq MD, Abdul Hamid ZA. Flame Retardant Coatings: Additives, Binders, and Fillers. Polymers (Basel) 2022; 14:2911. [PMID: 35890685 PMCID: PMC9324192 DOI: 10.3390/polym14142911] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/16/2022] [Revised: 06/30/2022] [Accepted: 07/01/2022] [Indexed: 11/16/2022] Open
Abstract
This review provides an intensive overview of flame retardant coating systems. The occurrence of flame due to thermal degradation of the polymer substrate as a result of overheating is one of the major concerns. Hence, coating is the best solution to this problem as it prevents the substrate from igniting the flame. In this review, the descriptions of several classifications of coating and their relation to thermal degradation and flammability were discussed. The details of flame retardants and flame retardant coatings in terms of principles, types, mechanisms, and properties were explained as well. This overview imparted the importance of intumescent flame retardant coatings in preventing the spread of flame via the formation of a multicellular charred layer. Thus, the intended intumescence can reduce the risk of flame from inherently flammable materials used to maintain a high standard of living.
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Affiliation(s)
- Mohd Meer Saddiq Mohd Sabee
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
| | - Zarina Itam
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Salmia Beddu
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Nazirul Mubin Zahari
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Nur Liyana Mohd Kamal
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Daud Mohamad
- Department of Civil Engineering, College of Engineering, Universiti Tenaga Nasional, Kajang 43000, Selangor, Malaysia; (S.B.); (N.M.Z.); (N.L.M.K.); (D.M.)
| | - Norzeity Amalin Zulkepli
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
| | - Mohamad Danial Shafiq
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
| | - Zuratul Ain Abdul Hamid
- Emerging Polymer Group, School of Materials and Mineral Resources Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal 14300, Pulau Pinang, Malaysia; (M.M.S.M.S.); (N.A.Z.); (M.D.S.)
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Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite. MATERIALS 2022; 15:ma15010381. [PMID: 35009524 PMCID: PMC8746287 DOI: 10.3390/ma15010381] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/30/2021] [Revised: 12/17/2021] [Accepted: 12/30/2021] [Indexed: 02/01/2023]
Abstract
In the present study, a promising flame retardant consisting of 80 wt% silane-modified nanosepiolites functionalized with 20 wt% graphite (SFG) is used to obtain a synergistic effect principally focussed on the thermal stability of water-blown rigid polyurethane (RPU) foams. Density, microcellular structure, thermal stability and thermal conductivity are examined for RPU foams reinforced with different contents of SFG (0, as reference material, 2, 4 and 6 wt%). The sample with 6 wt% SFG presents a slightly thermal stability improvement, although its cellular structure is deteriorated in comparison with the reference material. Furthermore, the influence of SFG particles on chemical reactions during the foaming process is studied by FTIR spectroscopy. The information obtained from the chemical reactions and from isocyanate consumption is used to optimize the formulation of the foam with 6 wt% SFG. Additionally, in order to determine the effects of functionalization on SFG, foams containing only silane-modified nanosepiolites, only graphite, or silane-modified nanosepiolites and graphite added separately are studied here as well. In conclusion, the inclusion of SFG in RPU foams allows the best performance to be achieved.
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