Carbon-Based Composites as Electrocatalysts for Oxygen Evolution Reaction in Alkaline Media

Speciation of Oxygen Functional Groups on the Carbon Support Controls the Electrocatalytic Activity of Cobalt Oxide Nanoparticles in the Oxygen Evolution Reaction

The effective use of the active phase is the main goal of the optimization of supported catalysts. However, carbon supports do not interact strongly with metal oxides, thus, oxidative treatment is often used to enhance the number of anchoring sites for deposited particles. In this study, we set out to investigate whether the oxidation pretreatment of mesoporous carbon allows the depositing of a higher loading and a more dispersed cobalt active phase. We used graphitic ordered mesoporous carbon obtained by a hard-template method as active phase support. To obtain different surface concentrations and speciation of oxygen functional groups, we used a low-temperature oxygen plasma. The main methods used to characterize the studied materials were X-ray photoelectron spectroscopy, transmission electron microscopy, and electrocatalytic tests in the oxygen evolution reaction. We have found that the oxidative pretreatment of mesoporous carbon influences the speciation of the deposited cobalt oxide phase. Moreover, the activity of the electrocatalysts in oxygen evolution is positively correlated with the relative content of the COO-type groups and negatively correlated with the C═O-type groups on the carbon support. Furthermore, the high relative content of COO-type groups on the carbon support is correlated with the presence of well-dispersed Co₃O₄ nanoparticles. The results obtained indicate that to achieve a better dispersed and thus more catalytically active material, it is more important to control the speciation of the oxygen functional groups rather than to maximize their total concentration.

Recent progress in noble-metal-free electrocatalysts for alkaline oxygen evolution reaction

The practical application of splitting water to generate hydrogen is to a large extent hindered by an oxygen evolution reaction (OER) process. Electrocatalysts with low-cost, high activity, and durability are essential for the low kinetic threshold of the OER. Despite the high active performances of noble metal compound electrocatalysts like IrO₂ and RuO₂, they are heavily restricted by the high cost and scarcity of noble metal elements. In this context, noble-metal-free electrocatalysts have acquired increasing significance in recent years. So far, a broad spectrum of noble-metal-free electrocatalysts has been developed for improved OER performance. In this review, three types of electrolysis and some evaluation criteria are introduced, followed by recent progress in designing and synthesizing noble-metal-free alkaline OER electrocatalysts, with the classification of metal oxides/(oxy)hydroxides, carbon-based materials, and metal/carbon hybrids. Finally, perspectives are also provided on the future development of the alkaline OER on active sites and stability of electrocatalysts.

Studying Performance and Kinetic Differences between Various Anode Electrodes in Proton Exchange Membrane Water Electrolysis Cell

The electrode, as one of the most critical components in a proton exchange membrane water electrolysis (PEMWE) cell for hydrogen production, has a significant impact on cell performance. Electrodes that are fabricated via various techniques may exhibit different morphologies or properties, which might change the kinetics and resistances of the PEMWE. In this study, we have successfully fabricated several electrodes by different techniques, and the effects of electrode coating methods (ultrasonic spray, blade coating, and rod coating), hot press, and decal transfer processes are comprehensively investigated. The performance differences between various electrodes are due to kinetic or high frequency resistance changes, while the influences are not significant, with the biggest deviation of about 26 mV at 2.0 A cm^-2. In addition, the effects of catalyst ink compositions, including ionomer to catalyst ratio (0.1 to 0.3), water to alcohol ratio (1:1 to 3:1), and catalyst weight percentage (10% to 30%), are also studied, and the electrodes' performance variations are less than 10 mV at 2.0 A cm^-2. The results show that the PEMWE electrode has superior compatibility and redundancy, which demonstrates the high flexibility of the electrode and its applicability for large-scale manufacturing.

What is Next in Anion-Exchange Membrane Water Electrolyzers? Bottlenecks, Benefits, and Future

As highlighted by the recent roadmaps from the European Union and the United States, water electrolysis is the most valuable high-intensity technology for producing green hydrogen. Currently, two commercial low-temperature water electrolyzer technologies exist: alkaline water electrolyzer (A-WE) and proton-exchange membrane water electrolyzer (PEM-WE). However, both have major drawbacks. A-WE shows low productivity and efficiency, while PEM-WE uses a significant amount of critical raw materials. Lately, the use of anion-exchange membrane water electrolyzers (AEM-WE) has been proposed to overcome the limitations of the current commercial systems. AEM-WE could become the cornerstone to achieve an intense, safe, and resilient green hydrogen production to fulfill the hydrogen targets to achieve the 2050 decarbonization goals. Here, the status of AEM-WE development is discussed, with a focus on the most critical aspects for research and highlighting the potential routes for overcoming the remaining issues. The Review closes with the future perspective on the AEM-WE research indicating the targets to be achieved.

Zirconia Toughened Alumina-Based Separator Membrane for Advanced Alkaline Water Electrolyzer

Hydrogen is nowadays considered a favorable and attractive energy carrier fuel to replace other fuels that cause global warming problems. Water electrolysis has attracted the attention of researchers to produce green hydrogen mainly for the accumulation of renewable energy. Hydrogen can be safely used as a bridge to successfully connect the energy demand and supply divisions. An alkaline water electrolysis system owing to its low cost can efficiently use renewable energy sources on large scale. Normally organic/inorganic composite porous separator membranes have been employed as a membrane for alkaline water electrolyzers. However, the separator membranes exhibit high ionic resistance and low gas resistance values, resulting in lower efficiency and raised safety issues as well. Here, in this study, we report that zirconia toughened alumina (ZTA)–based separator membrane exhibits less ohmic resistance 0.15 Ω·cm² and low hydrogen gas permeability 10.7 × 10⁻¹² mol cm⁻¹ s⁻¹ bar⁻¹ in 30 wt.% KOH solution, which outperforms the commercial, state-of-the-art Zirfon^® PERL separator. The cell containing ZTA and advanced catalysts exhibit an excellent performance of 2.1 V at 2000 mA/cm² at 30 wt.% KOH and 80 °C, which is comparable with PEM electrolysis. These improved results show that AWEs equipped with ZTA separators could be superior in performance to PEM electrolysis.