Influence of Local Temperature Changes on the Material Microstructure in Abrasive Water Jet Machining (AWJM)

Temperature Measurement during Abrasive Water Jet Machining (AWJM)

This study was undertaken to look for confirmation that heat transfer induced by abrasive water jet machining (AWJM) affects the microstructure of the material cut. The structure of S235JR carbon steel used in the experiments was reported to change locally in the jet impact zone due to the high concentration of energy generated during cutting with the abrasive water jet. It is assumed that some of the energy is transferred into the material in the form of heat. This is particularly true for materials of considerable thickness with a high thermal conductivity coefficient when cutting is performed at low speeds or with high abrasive consumption. The literature on the subject suggests that in AWJM there is little or no thermal energy effect on the microstructure of the material cut. The research described here involved the measurement of the cutting temperature with thermocouples placed at four different distances from the edge. The distances were measured using computed tomography inspection. The thermocouples used in the tests were capable of detecting temperatures of up to 100 °C. Locally, temperatures at the edge may reach much higher values. The results of the X-ray diffraction qualitative phase analysis reveal that locally the temperatures may be much higher than the eutectoid temperature. Phase changes occurred along the edge since austenite was observed. This suggests that the temperature in the jet impact zone was much higher than the eutectoid temperature. Optical microscopy was also employed to study the material microstructure. Finally, the material nanohardness was determined.

Reduction of Cracks in Marble Appeared at Hydro-Abrasive Jet Cutting Using Taguchi Method

The appearance of cracks in brittle materials in general and in marble, in particular, is a problem in the hydro-abrasive jet cutting process. In this paper is presented a method to reduce the appearance of cracks when cutting with a hydro-abrasive jet of marble by using statistical analysis. The Taguchi method was used, establishing the main parameters that influence the process. Research design was based on performing experiments by modifying the parameters that influence the process. In this way, it has been shown that the stochastic effects resulting from the marble structure can be reduced. A careful study was made of the behavior of marble under the action of the hydro-abrasive jet, and of the behavior of the whole process in the processing of brittle materials. Results of experiments confirmed the hypothesis that statistical analysis is a procedure that can lead to a decrease in the number of cracks in processing. The measurement was performed with precise instruments and analyzed with recognized software and according to the results obtained, the reduction of the number of cracks is achieved through use of low pressure, a minimum stand-off distance and a small tube diameter. In this way, the paper presents a new and effective tool for optimizing the cutting with a hydro-abrasive jet of marble.