Structure and Crystallization of High-Calcium, CMAS Glass Ceramics Synthesized with a High Content of Slag

Study on controllable preparation of high performance andradite based glass-ceramics by harmful iron-rich waste slag

Due to containing abundant FeOx and trace heavy metals (Pb, As, Cr, Cd, etc.), the disposal of lead/zinc smelting slag (LSS-ZSS) with ultra-high historical reserves has attracted increased attention. Using LSS-ZSS to prepare glass-ceramics is a good method to solve the problem of LSS-ZSS accumulation and realize heavy metal solidification, whereas there are some technical challenges that are difficult to deal with. A large amount of FeOx component in LSS-ZSS would not only lead to melt overflow, but also cause early crystallization of basic glass. In this work, through the directional modification of LSS-ZSS and the subsequent crystallization kinetics regulation, we successfully prepare high performance glass-ceramics with andradite and hematite as the main crystal phases. In addition, by means of SEM, PXRD, FTIR spectra and XPS, the morphology/phase transformation, fine structure and valence variations of iron components in LSS-ZSS at different temperature zones are systematically studied. The maximum shrinkage rate of resultant basic glasses is 27 %, and the maximum flexural strength and compressive strength of glass-ceramics are 128 MPa and 890 MPa, respectively. This work would not only benefit to solve the problem of resource utilization of harmful LSS-ZSS, but also provide a possible reference for the utilization of iron-rich waste slag in magnetic properties related fields.

A Kinetic Study on Crystallization in TiO2-SiO2-CaO-Al2O3 Glass under Nucleation Saturation Conditions for the High Value-Added Utilization of CaO-SiO2-Based Solid Wastes

A kinetic study of the non-isothermal crystallization of CaO-SiO₂-Al₂O₃-TiO₂ glass was carried out using the Matusita-Sakka equation and differential thermal analysis. As starting materials, fine-particle glass samples (<58 µm), case defined as ''nucleation saturation'' (i.e., containing such a large number of nuclei that the nucleus number is invariable during the DTA process), became dense bulk glass-ceramics through heat treatment, demonstrating the strong heterogeneous nucleation phenomenon at the juncture of particle boundaries under "nucleation saturation" conditions. Three types of crystal phase are formed during the heat treatment process: CaSiO₃, Ca₃TiSi₂(AlSiTi)₃O₁₄, and CaTiO₃. As the TiO₂ content increases, the main crystal shifts from CaSiO₃ to Ca₃TiSi₂(AlSiTi)₃O₁₄. The E_G values (activation energy of crystal growth) are in the 286-789 kJ/mol range. With increasing TiO₂, E_G initially decreases (the minimum appears at 14% TiO₂), and then, increases. When added within 14%, TiO₂ is shown to be an efficient nucleating agent that promotes the growth of wollastonite in a two-dimensional mechanism. As TiO₂ further increases to exceed 18%, it is no longer just a nucleating agent but becomes one of the major components in the studied glass, so, in turn, it undermines the crystallization of wollastonite by forming Ti-bearing compounds, resulting in a tendency toward surface crystallization and higher activation energy of crystal growth. For glass samples with fine particles, it is important to note the "nucleation saturation" case for a better understanding of the crystallization process.

Recent Developments in Steelmaking Industry and Potential Alkali Activated Based Steel Waste: A Comprehensive Review

The steel industry is responsible for one-third of all global industrial CO2 emissions, putting pressure on the industry to shift forward towards more environmentally friendly production methods. The metallurgical industry is under enormous pressure to reduce CO2 emissions as a result of growing environmental concerns about global warming. The reduction in CO2 emissions is normally fulfilled by recycling steel waste into alkali-activated cement. Numerous types of steel waste have been produced via three main production routes, including blast furnace, electric arc furnace, and basic oxygen furnace. To date, all of the steel waste has been incorporated into alkali activation system to enhance the properties. This review focuses on the current developments over the last ten years in the steelmaking industry. This work also summarizes the utilization of steel waste for improving cement properties through an alkali activation system. Finally, this work presents some future research opportunities with regard to the potential of steel waste to be utilized as an alkali-activated material.