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Vaghefinazari B, Wierzbicka E, Visser P, Posner R, Arrabal R, Matykina E, Mohedano M, Blawert C, Zheludkevich ML, Lamaka SV. Chromate-Free Corrosion Protection Strategies for Magnesium Alloys-A Review: Part III-Corrosion Inhibitors and Combining Them with Other Protection Strategies. MATERIALS (BASEL, SWITZERLAND) 2022; 15:ma15238489. [PMID: 36499985 PMCID: PMC9736638 DOI: 10.3390/ma15238489] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/09/2022] [Revised: 11/10/2022] [Accepted: 11/20/2022] [Indexed: 05/09/2023]
Abstract
Owing to the unique active corrosion protection characteristic of hexavalent chromium-based systems, they have been projected to be highly effective solutions against the corrosion of many engineering metals. However, hexavalent chromium, rendered a highly toxic and carcinogenic substance, is being phased out of industrial applications. Thus, over the past few years, extensive and concerted efforts have been made to develop environmentally friendly alternative technologies with comparable or better corrosion protection performance to that of hexavalent chromium-based technologies. The introduction of corrosion inhibitors to a coating system on magnesium surface is a cost-effective approach not only for improving the overall corrosion protection performance, but also for imparting active inhibition during the service life of the magnesium part. Therefore, in an attempt to resemble the unique active corrosion protection characteristic of the hexavalent chromium-based systems, the incorporation of inhibitors to barrier coatings on magnesium alloys has been extensively investigated. In Part III of the Review, several types of corrosion inhibitors for magnesium and its alloys are reviewed. A discussion of the state-of-the-art inhibitor systems, such as iron-binding inhibitors and inhibitor mixtures, is presented, and perspective directions of research are outlined, including in silico or computational screening of corrosion inhibitors. Finally, the combination of corrosion inhibitors with other corrosion protection strategies is reviewed. Several reported highly protective coatings with active inhibition capabilities stemming from the on-demand activation of incorporated inhibitors can be considered a promising replacement for hexavalent chromium-based technologies, as long as their deployment is adequately addressed.
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Affiliation(s)
- Bahram Vaghefinazari
- Institute of Surface Science, Helmholtz-Zentrum Hereon, 21502 Geesthacht, Germany
| | - Ewa Wierzbicka
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
- Department of Functional Materials and Hydrogen Technology, Faculty of Advanced Technologies and Chemistry, Military University of Technology, 2 Kaliskiego Street, 00-908 Warsaw, Poland
| | | | - Ralf Posner
- Henkel AG & Co. KGaA, 40589 Düsseldorf, Germany
| | - Raúl Arrabal
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
| | - Endzhe Matykina
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
| | - Marta Mohedano
- Departamento de Ingeniería Química y de Materiales, Facultad de Ciencias Químicas, Universidad Complutense de Madrid, 28040 Madrid, Spain
| | - Carsten Blawert
- Institute of Surface Science, Helmholtz-Zentrum Hereon, 21502 Geesthacht, Germany
| | | | - Sviatlana V. Lamaka
- Institute of Surface Science, Helmholtz-Zentrum Hereon, 21502 Geesthacht, Germany
- Correspondence:
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Guo X, Hu Y, Yuan K, Qiao Y. Review of the Effect of Surface Coating Modification on Magnesium Alloy Biocompatibility. MATERIALS 2022; 15:ma15093291. [PMID: 35591624 PMCID: PMC9100161 DOI: 10.3390/ma15093291] [Citation(s) in RCA: 9] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/29/2022] [Revised: 04/24/2022] [Accepted: 05/02/2022] [Indexed: 12/26/2022]
Abstract
Magnesium alloy, as an absorbable and implantable biomaterial, has been greatly developed in the application field of biomaterials in recent years due to its excellent biocompatibility and biomechanics. However, due to the poor corrosion resistance of magnesium alloy in the physiological environment, the degradation rate will be unbalanced, which seriously affects the clinical use. There are two main ways to improve the corrosion resistance of magnesium alloy: one is by adding alloying elements, the other is by surface modification technology. Compared with adding alloy elements, the surface coating modification has the following advantages: (1) The surface coating modification is carried out without changing the matrix elements of magnesium alloy, avoiding the introduction of other elements; (2) The corrosion resistance of magnesium alloy can be improved by relatively simple physical, chemical, or electrochemical improvement. From the perspective of corrosion resistance and biocompatibility of biomedical magnesium alloy materials, this paper summarizes the application and characteristics of six different surface coating modifications in the biomedical magnesium alloy field, including chemical conversion method, micro-arc oxidation method, sol-gel method, electrophoretic deposition, hydrothermal method, and thermal spraying method. In the last section, it looks forward to the development prospect of surface coating modification and points out that preparing modified coatings on the implant surface combined with various modification post-treatment technologies is the main direction to improve biocompatibility and realize clinical functionalization.
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Affiliation(s)
| | | | | | - Yang Qiao
- Correspondence: ; Tel.: +86-152-7510-6865
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