Wettability and Surface Roughness Analysis of Laser Surface Texturing of AISI 430 Stainless Steel

Wetting Behavior Driven by Surface Morphology Changes Induced by Picosecond Laser Texturing

The laser surface texturing (LST) technique has recently been used to enhance adhesion bond strength in various coating applications and to create structures with controlled hydrophobic or superhydrophobic surfaces. The texturing processing parameters can be adjusted to tune the surface's polarity, thereby controlling the ratio between the polar and dispersed components of the surface free energy and determining its hydrophobic character. The aim of this work is to systematically select appropriate laser and scan head parameters for high-quality surface topography of metal-based materials. A correlation between texturing parameters and wetting properties was made in view of several technological applications, i.e., for the proper growth of conformal layers onto laser-textured metal surfaces. Surface analyses, carried out by scanning electron microscopy and profilometry, reveal the presence of periodic microchannels decorated with laser-induced periodic surface structures (LIPSS) in the direction parallel to the microchannels. The water contact angle varies widely from about 20° to 100°, depending on the treated material (titanium, nickel, etc.). Nowadays, reducing the wettability transition time from hydrophilicity to hydrophobicity, while also changing environmental conditions, remains a challenge. Therefore, the characteristics of environmental dust and its influence on the properties of the picosecond laser-textured surface (e.g., chemical bonding of samples) have been studied while monitoring ambient conditions.

Determining the Role of Oxygen in Obtaining Long-Term Stable Superhydrophilic Surfaces on Metals Treated with a Femtosecond Laser

Laser processing is a simple way to obtain hydrophobic or even superhydrophobic properties of metal surfaces. However, preparation of superhydrophilic surfaces by this method, the properties of which do not change under the influence of various factors, remains a difficult task. In this work, we show that with increasing laser power, the degree of oxidation of the treated metal surface also increases. As a result, highly oxidized samples showed highly stable superhydrophilic properties. A Janus membrane fabricated from a stainless steel mesh with asymmetric hydrophilic-hydrophobic wettability demonstrated stable water diode properties. In addition, it was found that during the examination of sample surfaces by Raman spectroscopy, organic compounds adsorbed on the hydrophobic surface were decomposed by the laser of the spectrometer, which imposes limitations on the laser power when using this method in characterizing hydrophobic surfaces of metals fabricated by laser processing.

Assessment of Surface Treatment Degree of Steel Sheets in the Bonding Process

The aim of the paper is to determine the influence of the surface treatment on the adhesive properties of steel sheet surfaces and the strength of the adhesive joints of steel sheets. The paper also aims to assess the degree of steel sheets’ surface treatment in the bonding process. Due to the many methods of surface treatment and types of materials, the assessment of the surface treatment method is extremely important in adhesive processes. Two variants of the surface treatment were used: without a paint coating and with a paint coating, divided into two groups (without degreasing and with degreasing). Additionally, in the case of the analysis of the steel samples without the paint coating, mechanical treatment was applied. Two-component epoxy adhesive, prepared on the basis of bisphenol A and a polyamide curing agent, was used to prepare the single-lap adhesive joints of the steel sheets. The tests determined: (i) the adhesive properties of the steel sheets’ surface based on the measurement of the contact angle of polar and apolar liquids (including wettability, work of adhesion, and surface free energy), (ii) surface roughness parameters (PN EN ISO 4287), and (iii) mechanical properties (load capacity and shear strength) of the steel sheets’ adhesive joints (EN DIN 1465). Contact angle measurements of the steel sheet surfaces showed that the polar liquid better reflects the obtained strength results of the analyzed adhesive joints than the apolar liquid. Furthermore, better wettability of the surface of steel sheets with both polar and apolar liquids was obtained for samples whose surface was subjected to degreasing. It can also be concluded that the wettability of the surface can be used as one of the indicators of the degree of the surface treatment for the bonding process.

Morphological Analysis of Laser Surface Texturing Effect on AISI 430 Stainless Steel

Laser surface texturing (LST) is a method to obtain micro-structures on the material’s surface for improving tribological performances, wetting tuning, surface treatment, and increasing adhesion. The material selected for LST is AISI 430 ferritic stainless steel, distinguished by the low cost in manufacturing, corrosion resistance, and high strength at elevated temperature. The present study addresses the morphology of new pattern designs (crater array, ellipse, and octagonal shapes). The patterns are applied on the stainless-steel surface by a non-contact method with high quality and precision nanosecond pulsed laser equipment. The investigation of laser parameter influence on thermal affected area and micro-structures is accomplished by morphological and elemental analysis (SEM + EDX). The parameters of the laser micro-patterning have a marked influence on the morphology, creating groove-type sections with different depths and recast material features. From the SEM characterization, the highest level of recast material is observed for concentric octagon LST design. Its application is more recommended for the preparation of the metal surface before hybrid welding. Additionally, the lack of the oxygen element in the case of this design suggests the possible use of the pattern in hybrid joining.

Effect of Different Laser Groove Texture Collation Frequency on Tribological Properties of 0Cr17Ni7Al Stainless Steel

Laser surface texture is very effective in antifriction systems, but its applications and research in dry friction are not enough. In this study, the groove texture was prepared on the surface of 0Cr17Ni7Al stainless steel, a common material of sliding bearing, by nanosecond and femtosecond laser, respectively. The tribological properties of the two kinds of laser groove textures with different collision frequencies were studied in depth. The results show that the friction coefficients of groove texture prepared by nanosecond and picosecond lasers are lower than that of the untextured surface. The antifriction characteristics of the laser texture are very good. The average friction coefficient of nanosecond texture at the rotation radius of 15 mm is Z = 0.7318. The best friction-reducing effect is achieved. In general, the friction coefficient of nanosecond texture is lower than that of picosecond texture. When the friction radius is 22.5 mm and the number of collisions is 24,000, the lowest picosecond texture wear rate is H = 3.342 × 10−4 mm3/N·mm. However, when the radius is 15 mm and the collision frequency is 36,000 times, the wear rate of nanosecond texture reaches the highest H = 13.680 × 10−4 mm3/N·mm. The wear rate of the untextured surface has been exceeded. It can be seen that not all rotation radius textures are more wear-resistant than untextured surfaces. In addition, nanosecond groove texture and picosecond groove texture seem to produce different tribological properties. It is found that, under the same friction experimental conditions, different collision frequencies will affect the friction and wear properties of nanosecond and picosecond groove-textured surfaces.