Green Deal and Circular Economy of Bottom Ash Waste Management in Building Industry-Alkali (NaOH) Pre-Treatment

Solidification and utilization of municipal solid waste incineration ashes: Advancements in alkali-activated materials and stabilization techniques, a review

Researchers are actively investigating methodologies for the detoxification and utilization of Municipal Solid Waste Incineration Bottom Ash (MSWIBA) and Fly Ash (MSWIFA), given their potential as alkali-activated materials (AAMs) with low energy consumption. Recent studies highlight that AAMs from MSWIFA and MSWIBA demonstrate significant durability in both acidic and alkaline environments. This article provides a comprehensive overview of the processes for producing MSWIFA and MSWIBA, evaluating innovative engineering stabilization techniques such as graphene nano-platelets and lightweight artificial cold-bonded aggregates, along with their respective advantages and limitations. Additionally, this review meticulously incorporates relevant reactions. Recommendations are also presented to guide future research endeavors aimed at refining these methodologies.

Investigation on the Correlation between Mechanical Strength, Grain Size, and Density of Fly Ash Microspheres in the Context of Refining Process

Fly ash microspheres, also called cenospheres, have many valuable properties that allow them to be widely used. Some of its most important properties are its mechanical and thermal strength as well as its chemical stability. These features constitute an important commercial parameter. Refining processes aim to select the highest quality product from raw materials that meets the expectations of recipients. Generally, preparing a final product involves selecting the appropriate sequence and parameters of the grain separation process. However, the key to the optimal selection of these parameters is knowledge of the specificity of the processed raw material. Microspheres are materials that are created spontaneously, uncontrolled, and without the possibility of intentionally influencing their properties. Therefore, due to the potential directions of microsphere use, it is justified to study the relationship between density, grain size, and mechanical strength. Understanding these relationships in microspheres from various sources is particularly important at the stage of planning refining processes. This paper presents the results of research on microspheres from two different sources. The tested raw materials (microspheres) are subjected to densiometric and grain analysis. Also, mechanical strength was determined for the separated density fractions and grain classes. The test results did not show significant correlations between the tested features of the microspheres. In the case of both raw materials, the highest density was observed in the smallest grain classes, and the highest mechanical strength was determined for microspheres with grain sizes in the range of 75-100 µm. For this grain size range, the value of mechanical strength is 26 for raw Material 1 and 38 for raw Material 2. The shares of this grain fraction in the microsphere stream are 11.2% and 16%, respectively. An important difference that may significantly affect the efficiency of the refining process is the method of distribution of the primary falling parts, which affects the mechanical strength of the tested raw materials.

Preparation and Hydration Properties of Sodium Silicate-Activated Municipal Solid Waste Incineration Bottom Ash Composite Ground-Granulated Blast Furnace Slag Cementitious Materials

The production of municipal solid waste incineration bottom ash (MSWIBA) is substantial and has the potential to replace cement, despite challenges such as complex composition, uneven particle size distribution, and low reactivity. This paper employs sodium silicate activation of MSWIBA composite Ground-granulated Blast Furnace slag (GGBS) to improve the reactivity in preparing composite cementitious materials. It explores the hydration performance of the composite cementitious materials using isothermal calorimetric analysis, Fourier-transform infrared (FTIR) spectroscopy, XRD physical diffraction analysis, and SEM tests. SEM tests were used to explore the hydration properties of the composite gelling. The results show that with an increase in MSWIBA doping, the porosity between the materials increased, the degree of hydration decreased, and the compressive strength decreased. When the sodium silicate concentration increased from 25% to 35%, excessive alkaline material occurred, impacting the alkaline effect. This inhibited particle hydration, leading to a decrease in the degree of hydration and, consequently, the compressive strength. The exothermic process of hydration can be divided into five main stages; quartz and calcite did not fully participate in the hydration reaction, while aluminum did. The vibrational peaks of Si-O-Ti (T = Si and Al) were present in the material. The vibrational peaks of XRD, FTIR, and SEM all indicate the presence of alumosilicate network structures in the hydration products, mainly N-A-S-H and C-A-S-H gels.

Raw and Pre-Treated Styrene Butadiene Rubber (SBR) Dust as a Partial Replacement for Natural Sand in Mortars

The circular economy (CE) is widely known for its emphasis on reducing waste and maximizing the use of resources by reusing, recycling, and repurposing materials to create a sustainable and efficient system. The CE is based on 3R-reuse, reduce, and recycle. The aim of this article is to use styrene butadiene rubber dust (SBR) in building material, constituting secondary waste in the production of SBR, which is currently disposed of as landfill. SBR is partly intended to replace the natural raw material sand. The purpose of the final material is to use it for its light weight, insulating properties, or ability to absorb vibrations and sounds. Various shares of SBR dust in mortars were tested. Some of the mortars used SBR thermal pre-treatment at temperatures of 200, 275, and 350 °C. The strength and SEM results are presented. The best pre-treatment for SBR dust is thermal treatment at 275 °C. The maximum usage of rubber dust with thermal treatment is 60% as a sand substitute. The novel finding of this study is the possibility to use more than 30% rubber dust (as a substitute for sand) thanks to pre-treatment, whereby 30% is a common maximum ratio in mortars.

Fresh, Mechanical, and Thermal Properties of Cement Composites Containing Recycled Foam Concrete as Partial Replacement of Cement and Fine Aggregate

The research presented in this article was conducted to evaluate the suitability of recycled foam concrete (RFC) as an ingredient in newly created cement mortars. The basis for an analysis was the assumption that the waste is collected selectively after separation from other waste generated during demolition. The motivation for the research and its main problem is a comparison of the performance of RFC used in various forms. RFC was used in two forms: (1) recycled foam concrete dust (RFCD) as a 25 and 50% replacement of cement, and (2) recycled foam concrete fine aggregate (RFCA) as a 10, 20, and 30% replacement of sand. The basic properties of fresh and hardened mortars were determined: consistency, density, initial setting time, absorbability, compressive strength, thermal conductivity coefficient, and heat capacity. Research is complemented with SEM observations. The properties of fresh mortars and mechanical parameters were decreased with the usage of any dosage of RFC in any form, but the thermal properties were improved. The required superplasticizer amount for proper consistency was raised four times for replacing cement with 50% of RFCD than for 25% of such replacement. The mix density dropped by about 8% and 9% for mortars with the replacement of 50% cement by RFCD and 30% sand by RFCA in comparison to reference mortar. A 30% decrease in initial setting time was observed for cement replacement. In the case of sand replacement, it was the opposite-an increase of 100%. The dry density decreased by about 14% and 11% for mortars with the replacement of 50% cement by RFCD and 30% sand by RFCA in comparison to reference mortar. Absorbability was raised by about two times after replacement with both RFCD and RFCA. Compressive strength after 28 days dropped significantly by 75% and 60%, and the thermal conductivity coefficient decreased by 20% and 50% with 50% RFCD added instead of cement and 30% RFCA replacing sand. It indicates greater efficiency in thermomechanical means from RFCA in comparison to RFCD. This material can be used especially in the production of plaster and masonry mortar. Linear correlations of dry density and thermal conductivity coefficient and the latter and compressive strength were proven as reliable for RFCD replacement of cement and RFCA replacement of sand in mortars with greater w/c ratio.

Research on the Flow Parameters of Waste Motion in a Rotary Kiln with the Use of the Tracer Method

The motion of input material in a rotary kiln is an important aspect of its operation. This can be observed especially in the case of the implementation of the hazardous waste incineration process in this device. The values of the flow parameters, mainly the residence time and the degree of mixing, can determine the proper and safe treatment of waste. The relationships that occur in the layer of solid material in a rotary kiln have not been completely recognized. This article presents a research method that involves an experiment on a laboratory stand simulating a rotary kiln in association with a dedicated algorithm. Multi-criteria tests were carried out. The adopted research method was the tracer method. It used a tracer which, subject to the same transport conditions as other material particles, provided information on the characteristic of the motion of tested materials in the rotating cylinder. The application based on the residence time distribution (RTD) algorithm returned information about the characteristics of the motion of the material in the rotary cylinder in terms of residence time distribution and the degree of mixing. This tracer method, together with stimulus impulses on the grate and a dedicated RTD algorithm, was used here as a sensor method to examine the characteristics of material motion on various grate systems. The data obtained as a result of this research may include, among others, the boundary conditions for numerical simulations of processes carried out in a rotary kiln.