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Pisani W, Wedgeworth DN, Burroughs JF, Thornell TL, Newman JK, Shukla MK. Micromechanical Dilution of PLA/PETG-Glass/Iron Nanocomposites: A More Efficient Molecular Dynamics Approach. ACS OMEGA 2024; 9:14887-14898. [PMID: 38585113 PMCID: PMC10993258 DOI: 10.1021/acsomega.3c08264] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/20/2023] [Revised: 02/23/2024] [Accepted: 03/04/2024] [Indexed: 04/09/2024]
Abstract
Polylactic acid (PLA) and poly(ethylene terephthalate glycol) (PETG) are popular thermoplastics used in additive manufacturing applications. The mechanical properties of PLA and PETG can be significantly improved by introducing fillers, such as glass and iron nanoparticles (NPs), into the polymer matrix. Molecular dynamics (MD) simulations with the reactive INTERFACE force field were used to predict the mechanical responses of neat PLA/PETG and PLA-glass/iron and PETG-glass/iron nanocomposites with relatively high loadings of glass/iron NPs. We found that the iron and glass NPs significantly increased the elastic moduli of the PLA matrix, while the PETG matrix exhibited modest increases in elastic moduli. This difference in reinforcement ability may be due to the slightly greater attraction between the glass/iron NP and PLA matrix. The NASA Multiscale Analysis Tool was used to predict the mechanical response across a range of volume percent glass/iron filler by using only the neat and highly loaded MD predictions as input. This provides a faster and more efficient approach than creating multiple MD models per volume percent per polymer/filler combination. To validate the micromechanics predictions, experimental samples incorporating hollow glass microspheres (MS) and carbonyl iron particles (CIP) into PLA/PETG were developed and tested for elastic modulus. The CIP produced a larger reinforcement in elastic modulus than the MS, with similar increases in elastic modulus between PLA/CIP and PETG/CIP at 7.77 vol % CIP. The micromechanics-based mechanical predictions compare excellently with the experimental values, validating the integrated micromechanical/MD simulation-based approach.
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Affiliation(s)
- William
A. Pisani
- Oak
Ridge Institute for Science and Education, Oak Ridge, Tennessee 37831, United States
- Environmental
Laboratory, US Army Engineer Research and
Development Center, Vicksburg, Mississippi 39180, United States
| | - Dane N. Wedgeworth
- Geotechnical
and Structures Laboratory, US Army Engineer
Research and Development Center, Vicksburg, Mississippi 39180, United States
| | - Jedadiah F. Burroughs
- Geotechnical
and Structures Laboratory, US Army Engineer
Research and Development Center, Vicksburg, Mississippi 39180, United States
| | - Travis L. Thornell
- Geotechnical
and Structures Laboratory, US Army Engineer
Research and Development Center, Vicksburg, Mississippi 39180, United States
| | - J. Kent Newman
- Geotechnical
and Structures Laboratory, US Army Engineer
Research and Development Center, Vicksburg, Mississippi 39180, United States
| | - Manoj K. Shukla
- Environmental
Laboratory, US Army Engineer Research and
Development Center, Vicksburg, Mississippi 39180, United States
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Yang S, Wang F, Zhang Z, Liu Z, Zhang J, Jiang K. Effect of Ball-Milling Process on Microwave Absorption Behaviors of Flaky Carbonyl Iron Powders. MATERIALS (BASEL, SWITZERLAND) 2023; 16:4397. [PMID: 37374580 DOI: 10.3390/ma16124397] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/30/2023] [Revised: 05/31/2023] [Accepted: 06/12/2023] [Indexed: 06/29/2023]
Abstract
Electromagnetic (EM) wave absorption performance is greatly affected by the microscopic morphology of the absorbing material particles. In this study, a facile and efficient ball-milling method was applied to increase the aspect ratio of particles and prepare flaky carbonyl iron powders (F-CIPs), one of the most readily commercially available absorbing materials. The effect of ball-milling time and rotation speed on the absorption behaviors of the F-CIPs was investigated. The microstructures and compositions of the F-CIPs were determined using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The EM parameters were measured using a vector network analyzer (VNA) in the frequency range of 2-18 GHz. The results indicated that the ball-milled flaky CIPs exhibited a better absorption ability than the raw spherical CIPs. Among all the samples, the sample milled at 200 r/min for 12 h and the sample milled at 300 r/min for 8 h showed remarkable EM parameters. The ball-milling sample with 50 wt.% F-CIPs had a minimum reflection loss peak of -14.04 dB at a thickness of 2 mm and a maximum bandwidth (RL < -7 dB) of 8.43 GHz at a thickness of 2.5 mm, a result that conformed with the transmission line theory. Hence, the ball-milled flaky CIPs were considered to be beneficial for microwave absorption.
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Affiliation(s)
- Siyuan Yang
- Fujian Key Laboratory of Special Energy Manufacturing, Huaqiao University, Xiamen 361021, China
- Xiamen Key Laboratory of Digital Vision Measurement, Huaqiao University, Xiamen 361021, China
| | - Fei Wang
- Fujian Key Laboratory of Special Energy Manufacturing, Huaqiao University, Xiamen 361021, China
- Xiamen Key Laboratory of Digital Vision Measurement, Huaqiao University, Xiamen 361021, China
| | - Zhe Zhang
- Fujian Key Laboratory of Special Energy Manufacturing, Huaqiao University, Xiamen 361021, China
- Xiamen Key Laboratory of Digital Vision Measurement, Huaqiao University, Xiamen 361021, China
| | - Zhiming Liu
- School of Information Engineering, Nanchang University, Nanchang 330031, China
| | - Jiliang Zhang
- Fujian Key Laboratory of Special Energy Manufacturing, Huaqiao University, Xiamen 361021, China
- Xiamen Key Laboratory of Digital Vision Measurement, Huaqiao University, Xiamen 361021, China
| | - Kaiyong Jiang
- Fujian Key Laboratory of Special Energy Manufacturing, Huaqiao University, Xiamen 361021, China
- Xiamen Key Laboratory of Digital Vision Measurement, Huaqiao University, Xiamen 361021, China
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Ahn J, Doh J, Kim S, Park SI. Knowledge-Based Design Algorithm for Support Reduction in Material Extrusion Additive Manufacturing. MICROMACHINES 2022; 13:1672. [PMID: 36296025 PMCID: PMC9612078 DOI: 10.3390/mi13101672] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/27/2022] [Revised: 09/28/2022] [Accepted: 09/30/2022] [Indexed: 06/16/2023]
Abstract
Although additive manufacturing (AM) enables designers to develop products with a high degree of design freedom, the manufacturing constraints of AM restrict design freedom. One of the key manufacturing constraints is the use of support structures for overhang features, which are indispensable in AM processes, but increase material consumption, manufacturing costs, and build time. Therefore, controlling support structure generation is a significant issue in fabricating functional products directly using AM. The goal of this paper is to propose a knowledge-based design algorithm for reducing support structures whilst considering printability and as-printed quality. The proposed method consists of three steps: (1) AM ontology development, for characterizing a target AM process, (2) Surrogate model construction, for quantifying the impact of the AM parameters on as-printed quality, (3) Design and process modification, for reducing support structures and optimizing the AM parameters. The significance of the proposed method is to not only optimize process parameters, but to also control local geometric features for a better surface roughness and build time reduction. To validate the proposed algorithm, case studies with curve-based (1D), surface-based (2D), and volume (3D) models were carried out to prove the reduction of support generation and build time while maintaining surface quality.
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Affiliation(s)
- Jaeseung Ahn
- Department of Mechatronics Engineering, Incheon National University, Incheon 22012, Korea
| | - Jaehyeok Doh
- School of Mechanical and Material Convergence Engineering, Gyeongsang National University, Jinju-si 52725, Gyeongsangnam-do, Korea
| | - Samyeon Kim
- Department of Mechanical Systems Engineering, Jeonju University, Jeonju-si 55069, Jeollabuk-do, Korea
| | - Sang-in Park
- Department of Mechatronics Engineering, Incheon National University, Incheon 22012, Korea
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Fico D, Rizzo D, De Carolis V, Montagna F, Esposito Corcione C. Sustainable Polymer Composites Manufacturing through 3D Printing Technologies by Using Recycled Polymer and Filler. Polymers (Basel) 2022; 14:polym14183756. [PMID: 36145901 PMCID: PMC9504255 DOI: 10.3390/polym14183756] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/17/2022] [Revised: 09/01/2022] [Accepted: 09/06/2022] [Indexed: 11/16/2022] Open
Abstract
In the last years, the excessive use of plastic and other synthetic materials, that are generally difficult to dispose of, has caused growing ecological worries. These are contributing to redirecting the world’s attention to sustainable materials and a circular economy (CE) approach using recycling routes. In this work, bio-filaments for the Fused Filament Fabrication (FFF) 3D printing technique were produced from recycled polylactic acid (PLA) and artisanal ceramic waste by an extrusion process and fully characterized from a physical, thermal, and mechanical point of view. The data showed different morphological, thermal, rheological, and mechanical properties of the two produced filaments. Furthermore, the 3D objects produced from the 100% recycled PLA filament showed lower mechanical performance. However, the results have demonstrated that all the produced filaments can be used in a low-cost FFF commercial printer that has been modified with simple hand-made operations in order to produce 3D-printed models. The main objective of this work is to propose an example of easy and low-cost application of 3D printing that involves operations such as the reprocessing and the recyclability of materials, that are also not perfectly mechanically performing but can still provide environmental and economic benefits.
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Affiliation(s)
- Daniela Fico
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
- Correspondence:
| | - Daniela Rizzo
- Department of Cultural Heritage, University of Salento, Via D. Birago 64, 73100 Lecce, Italy
| | - Valentina De Carolis
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
| | - Francesco Montagna
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
| | - Carola Esposito Corcione
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
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