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Wang L, Wu H, Guo A, Kong D, Zhao Z, Liu C, Yin L, Xia G, Su X, Chen Z, Wang D. Vat Photopolymerization of Ceramic Parts: Effects of Carbon Fiber Additives on Microstructure and Mechanical Performance. MATERIALS (BASEL, SWITZERLAND) 2024; 17:3127. [PMID: 38998210 PMCID: PMC11242195 DOI: 10.3390/ma17133127] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/03/2024] [Revised: 06/22/2024] [Accepted: 06/24/2024] [Indexed: 07/14/2024]
Abstract
Vat photopolymerization (VPP), as an additive manufacturing (AM) technology, can conveniently produce ceramic parts with high resolution and excellent surface quality. However, due to the inherent brittleness and low toughness of ceramic materials, manufacturing defect-free ceramic parts remains a challenge. Many researchers have attempted to use carbon fibers as additives to enhance the performance of ceramic parts, but these methods are mostly applied in processes like fused deposition modeling and hot pressing. To date, no one has applied them to VPP-based AM technology. This is mainly because the black carbon fibers reduce laser penetration, making it difficult to cure the ceramic slurry and thus challenging to produce qualified ceramic parts. To address this issue, our study has strictly controlled the amount of carbon fibers by incorporating trace amounts of carbon fiber powder into the original ceramic slurry with the aim to investigate the impact of these additions on the performance of ceramic parts. In this study, ceramic slurries with three different carbon fiber contents (0 wt.%, 0.1 wt.%, 0.2 wt.%, and 0.3 wt.%) were used for additive manufacturing. A detailed comparative analysis of the microstructure, physical properties, and mechanical performance of the parts was conducted. The experimental results indicate that the 3D-printed alumina parts with added carbon fibers show varying degrees of improvement in multiple performance parameters. Notably, the samples prepared with 0.2 wt.% carbon fiber content exhibited the most significant performance enhancements.
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Affiliation(s)
- Lu Wang
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Hailong Wu
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Anfu Guo
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Dekun Kong
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Zhengyu Zhao
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Chang Liu
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Lvfa Yin
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Guojun Xia
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Xiaofei Su
- School of Mechanical and Automotive Engineering, Liaocheng University, Liaocheng 252000, China; (L.W.)
| | - Zhong Chen
- Jiangsu Key Laboratory of Advanced Manufacturing Technology, Huaiyin Institute of Technology, Huaiyin 223003, China
| | - Diangang Wang
- School of Materials Science and Engineering, Shandong University, Jinan 250061, China
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Lakhloufi S, Labjar N, Labjar H, Serghini-Idrissi M, El Hajjaji S. Electrochemical behavior and surface stability of dental zirconia ceramics in acidic environments. J Mech Behav Biomed Mater 2024; 150:106288. [PMID: 38109814 DOI: 10.1016/j.jmbbm.2023.106288] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/21/2023] [Revised: 11/27/2023] [Accepted: 11/30/2023] [Indexed: 12/20/2023]
Abstract
Dental zirconia ceramics, widely employed in dentistry for their biocompatibility and mechanical properties, face challenges in long-term viability within the oral cavity. This study focuses on analyzing the electrochemical behavior of a commercial dental zirconia ceramic type in acidic environments. Through extensive electrochemical investigations, including Electrochemical Impedance Spectroscopy (EIS) and cyclic polarization resistance (Cpol), corrosion resistance was assessed. Despite indications of material dissolution, our results demonstrate significant corrosion resistance, as reflected in low corrosion current density (Icorr) values. Notably, the study reveals the development of a protective oxide layer at the ceramic-electrolyte interface, contributing to material stability. XRD analysis confirms the presence of stable crystallographic phases (t-ZrO2) even after exposure to acidic media. Surface characterizations utilizing scanning electron microscopy-energy-dispersive X-ray spectroscopy (SEM-EDX) affirm minimal surface damage and maintained elemental composition. These findings illuminate the intricate electrochemical behavior of dental zirconia ceramics in challenging environments, underscoring their potential for durable dental restorations. This interdisciplinary research bridges dentistry and materials science, providing valuable insights for optimizing material properties and advancing dental materials and restorative techniques.
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Affiliation(s)
- Soraya Lakhloufi
- Laboratory of Spectroscopy, Molecular Modeling, Materials, Nanomaterials, Water and Environment, CERNE2D, ENSAM, Mohammed V University in Rabat, Morocco
| | - Najoua Labjar
- Laboratory of Spectroscopy, Molecular Modeling, Materials, Nanomaterials, Water and Environment, CERNE2D, ENSAM, Mohammed V University in Rabat, Morocco.
| | - Houda Labjar
- Faculty of Sciences and Technologies, Mohammedia, Hassan II University, Casablanca, Morocco
| | - Malika Serghini-Idrissi
- Laboratory of Spectroscopy, Molecular Modeling, Materials, Nanomaterials, Water and Environment, CERNE2D, Faculty of Sciences, Mohammed V University in Rabat, Morocco
| | - Souad El Hajjaji
- Laboratory of Spectroscopy, Molecular Modeling, Materials, Nanomaterials, Water and Environment, CERNE2D, Faculty of Sciences, Mohammed V University in Rabat, Morocco
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Hazar A, Hazar E. Effects of different antiviral mouthwashes on the surface roughness, hardness, and color stability of composite CAD/CAM materials. J Appl Biomater Funct Mater 2024; 22:22808000241248886. [PMID: 38678374 DOI: 10.1177/22808000241248886] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/29/2024] Open
Abstract
OBJECTIVE To evaluate the effect of COVID-19 preventive mouthwashes on the surface hardness, surface roughness (Ra), and color change (ΔE) of three different polymer-based composite CAD/CAM materials (Vita Enamic (ENA), Grandio Block (GB), Lava Ultimate (LU)). METHODS A total of 100 rectangular-shaped specimens with dimensions of 2 mm × 7 mm × 12 mm were obtained by sectioning three different CAD/CAM blocks and randomly divided into five subgroups according to the 30 days of mouthwash immersion protocol as follows: Control: artificial saliva, PVP-I: 1% povidone-iodine, HP: 1.5% hydrogen peroxide, CPC: mouthwash containing 0.075% cetylpyridinium chloride, EO: mouthwash containing essential oils. Microhardness, Ra, and ΔE values were measured at baseline and after 30 days of immersion protocols. Data were analyzed using the Wald Chi-square, two-way ANOVA, and post hoc Tukey tests. RESULTS The independent factors (materials and solutions) significantly influenced the microhardness and color (p < 0.001). Ra of the materials was not affected by any of the mouthwashes (p > 0.05). The microhardness and color of each material varied significantly after immersion in PvP-I and HP (p < 0.05). The highest percentage change in microhardness, Ra, and ΔE was found in LU immersed in PvP-I and HP mouthwashes, while the lowest change was found in ENA groups (p < 0.05). CONCLUSION Within the limitations of this study, it was found that the surface hardness and color of tested polymer-based composite CAD/CAM materials are susceptible to degradation and change after 30 days of immersion in 1% PvP-I and 1.5% HP mouthwashes.
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Affiliation(s)
- Ahmet Hazar
- Faculty of Dentistry, Department of Restorative Dentistry, Zonguldak Bülent Ecevit University, Zonguldak, Turkey
| | - Ecehan Hazar
- Faculty of Dentistry, Department of Endodontics, Zonguldak Bülent Ecevit University, Zonguldak, Turkey
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Lukomska-Szymanska M, Radwanski M, Kharouf N, Mancino D, Tassery H, Caporossi C, Inchingolo F, de Almeida Neves A, Chou YF, Sauro S. Evaluation of Physical-Chemical Properties of Contemporary CAD/CAM Materials with Chromatic Transition "Multicolor". MATERIALS (BASEL, SWITZERLAND) 2023; 16:4189. [PMID: 37297323 PMCID: PMC10254467 DOI: 10.3390/ma16114189] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/21/2023] [Revised: 05/31/2023] [Accepted: 06/03/2023] [Indexed: 06/12/2023]
Abstract
The use of materials for computer-aided design/computer-aided manufacturing (CAD/CAM) has been rapidly increasing in daily practice. However, one of the main issues regarding modern CAD/CAM materials is their aging in the oral environment, which may lead to significant changes in their overall properties. The aim of this study was to compare the flexural strength, water sorption, cross-link density (softening ratio%), surface roughness, and SEM analysis of three modern CAD/CAM "multicolor" composites. Grandio (Grandio disc multicolor-VOCO GmbH, Cuxhaven, Germany), Shofu (Shofu Block HC-Shofu Inc., Kyoto, Japan), and Vita (Vita Enamic multiColor-Vita Zahnfabrik, Bad Sackingen, Germany) were tested in this study. They were prepared in stick-shaped specimens and submitted to different tests after several aging protocols, such as thermocycling and mechanical cycle loading challenge. Further disc-shaped specimens were also created and tested for water sorption, cross-link density, surface roughness, and SEM ultramorphology, before and after storage in an ethanol-based solution. For flexural strength and ultimate tensile strength, Grandio showed the greatest values both at baseline and after aging (p < 0.05). Grandio and Vita Enamic presented the highest modulus of elasticity and the lowest water sorption (p < 0.05). A significant reduction (p < 0.05) in microhardness after ethanol storage (softening ratio%) was observed especially in Shofu. Grandio had the lowest roughness parameters compared to the other tested CAD/CAM materials, while ethanol storage significantly increased the Ra and RSm values in Shofu (p < 0.05). Despite the comparable modulus of elasticity of Vita and Grandio, this latter showed greater flexural strength and ultimate tensile strength both at baseline and after aging. Hence, Grandio and Vita Enamic may be employed for the anterior teeth and for those restorations requiring load-bearing capacity. Conversely, aging seems to affect several properties of Shofu, so its use for permanent restorations should be well-pondered based on the clinical situation.
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Affiliation(s)
| | - Mateusz Radwanski
- Department of Endodontics, Medical University of Lodz, 251 Pomorska Str., 92-213 Lodz, Poland;
| | - Naji Kharouf
- Department of Endodontics and Conservative Dentistry, Faculty of Dental Medicine, Strasbourg University, 67000 Strasbourg, France; (N.K.)
- Department of Biomaterials and Bioengineering, INSERM UMR_S 1121, Strasbourg University, 67000 Strasbourg, France
| | - Davide Mancino
- Department of Endodontics and Conservative Dentistry, Faculty of Dental Medicine, Strasbourg University, 67000 Strasbourg, France; (N.K.)
- Department of Biomaterials and Bioengineering, INSERM UMR_S 1121, Strasbourg University, 67000 Strasbourg, France
| | - Herve Tassery
- Ecole de Médecine Dentaire de Marseille, Université d’Aix-Marseille, 13385 Marseille, France
- Laboratoire Bioinginierie et Nanoscience, LBN, Université de Montpellier, 545 Pr JL Viala, 34090 Montpellier, France
| | | | - Francesco Inchingolo
- Department of Interdisciplinary Medicine, University of Bari “Aldo Moro”, 70124 Bari, Italy
| | - Aline de Almeida Neves
- Department of Pediatric Dentistry and Orthodontics, Universidade Federal do Rio de Janeiro, Rio de Janeiro 21941-853, Brazil
| | - Yu Fu Chou
- Dental Biomaterials and Minimally Invasive Dentistry, Departamento de Odontología, Facultad de Ciencias de la Salud, Universidad CEU-Cardenal Herrera, C/Del Pozo s/n, Alfara del Patriarca, 46115 Valencia, Spain
| | - Salvatore Sauro
- Independent Researcher, Roma, 65B, 00030 Labico, Italy
- Dental Biomaterials and Minimally Invasive Dentistry, Departamento de Odontología, Facultad de Ciencias de la Salud, Universidad CEU-Cardenal Herrera, C/Del Pozo s/n, Alfara del Patriarca, 46115 Valencia, Spain
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Al-Dulaijan YA, Alsulaimi L, Alotaibi R, Alboainain A, Alalawi H, Alshehri S, Khan SQ, Alsaloum M, AlRumaih HS, Alhumaidan AA, Gad MM. Comparative Evaluation of Surface Roughness and Hardness of 3D Printed Resins. MATERIALS (BASEL, SWITZERLAND) 2022; 15:ma15196822. [PMID: 36234163 PMCID: PMC9571863 DOI: 10.3390/ma15196822] [Citation(s) in RCA: 12] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/08/2022] [Revised: 09/25/2022] [Accepted: 09/28/2022] [Indexed: 05/31/2023]
Abstract
The effect of printing parameters on the surface characteristics of three-dimensional (3D)-printed denture base resins (DBRs) is neglected. Therefore, this study investigated the effect of printing orientation and post-curing time on the surface roughness and hardness. One conventional heat-polymerized (HP) resin and two 3D-printing resins (NextDent (ND) and ASIGA (AS)) were used to fabricate a total of 250-disc (10 × 2.5 mm) specimens. ND and AS specimens were printed with different orientations (0-, 45-, and 90-degree) and each orientation group was subjected to four post-curing times (30, 60, 90, 120 min). Printed specimens were thermo-cycled (10,000 cycles) followed by the measuring of surface roughness (Profilometer (Ra)) and hardness (a Vickers hardness (VH)). ANOVA and post hoc tests were used for data analysis (α = 0.05) at significant levels. AS and ND showed no significant changes in Ra when compared with HP (p ˃ 0.05), except the 45-degree orientation (AS/90 min and AS/120 min) significantly increased surface roughness (p ˂ 0.001). There was no significant difference in Ra with different orientations and post-curing time for both materials AS and ND (p ˃ 0.05). Compared with HP, 3D-printed DBRs showed low VH values (p ˂ 0.001). For AS, 90-degree orientation showed a significant decrease in VH at 60, 90, and 120 min when compared with 0- and 45-degree orientation (p ˂ 0.001), while ND showed no significant difference in VH with different printing orientations (p ˃ 0.05). The VH of AS and ND improved when increasing post-curing time to 120 min (p ˂ 0.001), and the printing orientations and post-curing time did not affect the Ra of 3D-printed DBRs.
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Affiliation(s)
- Yousif A. Al-Dulaijan
- Department of Substitutive Dental Sciences, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Leenah Alsulaimi
- Fellowship of Pediatric Dentistry Program, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Reema Alotaibi
- College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Areej Alboainain
- College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Haidar Alalawi
- Department of Substitutive Dental Sciences, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Sami Alshehri
- Department of Biomedical Dental Sciences, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Soban Q. Khan
- Department of Dental Education, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Mohammed Alsaloum
- Restorative and Prosthetic Dental Sciences Department, College of Dentistry, King Saud bin Abdulaziz University of Health Sciences, P.O. Box 3183, Riyadh 11426, Saudi Arabia
- King Abdullah International Medical Research Centre, Ministry of National Guard Health Affairs, P.O. Box 3183, Riyadh 11481, Saudi Arabia
| | - Hamad S. AlRumaih
- Department of Substitutive Dental Sciences, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Abdulkareem A. Alhumaidan
- Department of Preventive Dental Sciences, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
| | - Mohammed M. Gad
- Department of Substitutive Dental Sciences, College of Dentistry, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi Arabia
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