Mechanical Properties of Fused Deposition Modeling of Polyetheretherketone (PEEK) and Interest for Dental Restorations: A Systematic Review

Mechanical Integrity of All-on-Four Dental Implant Systems: Finite Element Simulation of Material Properties of Zirconia, Titanium, and PEEK

Background

Dental implants are critical for restoring functionality and aesthetics in patients with missing teeth. The all-on-four treatment concept utilizes four dental implants to support a full-arch prosthesis. Material choice for these implants plays a crucial role in the long-term success of the treatment, affecting everything from biomechanical stability to osseointegration and patient comfort.

Aim

The purpose of this study is to analyze the biomechanical performance of three different materials used in all-on-four dental implant designs through finite element analysis (FEA). The aim is to determine which material optimally balances stress and deformation under various loading conditions.

Objective

The main objective of this research is to evaluate the effects of stress, strain, and deformation on all-on-four dental implants made from titanium, zirconia, and polyether ether ketone (PEEK). The study seeks to identify which material demonstrates the best mechanical properties under simulated functional loads.

Methods

A 3D model simulating the dental implants integrated with cancellous and cortical bone was developed. Finite element analysis was conducted to assess the biomechanical performance of the implants made from titanium, zirconia, and PEEK. A perpendicular load of 100 N was applied to the tips of the implants, followed by an oblique load of 100 N at a 30-degree angle, to simulate different chewing forces.

Results

The deformation analysis indicated that implants made of zirconia exhibited significantly lower maximum and average deformation compared to those made from titanium and PEEK. Although PEEK implants showed lower maximum and average stress, they did not perform well in stress dissipation compared to zirconia. Similar patterns of stress and deformation were observed under both perpendicular and oblique loading conditions.

Conclusion

Zirconia implants outperformed titanium and PEEK in terms of deformation and stress distribution under simulated loading conditions. This suggests that zirconia could be a superior material for all-on-four dental implants, offering better mechanical stability and potentially enhancing the longevity and success of dental restorations. Further clinical trials are recommended to validate these findings and assess the long-term outcomes of zirconia-based implants.

Stress Distribution on Prepared Tooth With Shoulder and Radial Shoulder Margin to Receive Crowns of Three Different Materials: A Finite Element Analysis

Aim and background This study aims to determine the stress distribution on the prepared tooth at the margins with shoulder and radial shoulder finish lines when an occlusal load of 300N was applied to ceramic, zirconia, and polyether ether ketone (PEEK) crowns. Materials and methods Six models of mandibular first molar teeth were fabricated. The tooth models were subdivided into two groups with shoulder and radial shoulder margins, respectively (n = 18). The teeth were restored with three different prosthetic crown materials (ceramic, zirconia, and PEEK). To simulate the typical forces experienced by a prosthetic crown material in a lower posterior tooth during chewing and biting, an occlusal load of 300N was applied to each of the samples, and the maximum principal stress (Pmax) and von Mises stress were calculated, respectively. These samples were then compared and evaluated to determine the material best suited as a prosthetic crown material of choice for a lower posterior tooth. Results Among the materials used, the maximum principal stress value was the least in PEEK crowns. The von Mises stress value was highest for the zirconia crown with shoulder margin and was least for the PEEK crown with a similar margin. Conclusion PEEK as a crown material was found to be a better choice for lower posterior teeth as there was the least maximum principal stress at the margin, irrespective of either shoulder or radial shoulder finish line used.

3D Printing for Dental Applications

Due to increased life expectancy and greater concern among populations regarding oral health problems and aesthetics, in the last few years, there has been a growing demand for dental structures and devices to replace/restore missing/damaged teeth [...].

Additive manufacturing technologies in the oral implant clinic: A review of current applications and progress

Additive manufacturing (AM) technologies can enable the direct fabrication of customized physical objects with complex shapes, based on computer-aided design models. This technology is changing the digital manufacturing industry and has become a subject of considerable interest in digital implant dentistry. Personalized dentistry implant treatments for individual patients can be achieved through Additive manufacturing. Herein, we review the applications of Additive manufacturing technologies in oral implantology, including implant surgery, and implant and restoration products, such as surgical guides for implantation, custom titanium meshes for bone augmentation, personalized or non-personalized dental implants, custom trays, implant casts, and implant-support frameworks, among others. In addition, this review also focuses on Additive manufacturing technologies commonly used in oral implantology. Stereolithography, digital light processing, and fused deposition modeling are often used to construct surgical guides and implant casts, whereas direct metal laser sintering, selective laser melting, and electron beam melting can be applied to fabricate dental implants, personalized titanium meshes, and denture frameworks. Moreover, it is sometimes required to combine Additive manufacturing technology with milling and other cutting and finishing techniques to ensure that the product is suitable for its final application.

Optimization of 3D Printing Technology for Fabrication of Dental Crown Prototype Using Plastic Powder and Zirconia Materials

This research was aimed at developing a dental prototype from 3D printing technology using a synthetic filament of polylactic acid (PLA) and zirconium dioxide (ZrO₂) with glycerol and silane coupling agent as a binder. A face-centered central composite design was used to study the effects of the filament extrusion parameters and the 3D printing parameters. Tensile and compressive testing was conducted to determine the stress-strain relationship of the filaments. The yield strength, elongation percentage and Young's modulus were also calculated. Results showed the melting temperature of 193 °C, ZrO₂ ratio of 17 wt.% and 25 rpm screw speed contributed to the highest ultimate tensile strength of the synthetic filament. A Nozzle temperature of 210 °C and an infill density of 100% had the most effect on the ultimate compressive strength whilst the printing speed had no significant effects. Differential scanning calorimetry (DSC) was used to study the thermal properties and percentage of crystallinity of PLA filaments. The addition of glycerol and a silane coupling agent increased the tensile strength and filament size. The ZrO₂ particles induced the crystallization of the PLA matrix. A higher crystallization was also obtained from the annealing treatment resulting in the greater thermal resistance performance of the dental crown prototype.