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Zhao H, Gu Y, Xi Y, Fu X, Gao Y, Wang J, Xie L, Liang G. Simulation and Experimental Study of Non-Resonant Vibration-Assisted Lapping of SiCp/Al. MICROMACHINES 2024; 15:113. [PMID: 38258232 PMCID: PMC11154578 DOI: 10.3390/mi15010113] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/03/2023] [Revised: 01/03/2024] [Accepted: 01/05/2024] [Indexed: 01/24/2024]
Abstract
SiCp/Al is a difficult-to-machine material that makes it easy to produce surface defects during machining, and researchers focus on reducing the surface defects. Vibration-assisted machining technology is considered an effective method to reduce surface defects by changing the trajectory and contact mode of the abrasive. Aiming at the problem of SiCp/Al processing technology, a vibration-assisted lapping device (VLD) is designed, and elliptical motion is synthesized by a set of parallel symmetrical displacement output mechanisms. The working parameters of the device were tested by simulation and experiment, and the lapping performance was verified. Then, the effects of removal characteristics and process parameters on surface roughness and lapping force were analyzed by simulation and experiment. Simulation and experimental results show that frequency and amplitude that are too low or too high are not conducive to the advantages of NVL. The best surface quality was 54 nm, obtained at A = 8 μm and f = 850 Hz.
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Affiliation(s)
- Huibo Zhao
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Yan Gu
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Yuan Xi
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Xingbao Fu
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Yinghuan Gao
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Jiali Wang
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Lue Xie
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
| | - Guangyu Liang
- Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China; (H.Z.); (Y.X.); (X.F.); (Y.G.); (J.W.); (L.X.); (G.L.)
- Jilin Provincial Key Laboratory of International Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering, Changchun University of Technology, Yan’an Ave 2055, Changchun 130012, China
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