Micromechanical Properties of a New Polymeric Microcapsule for Self-Healing Cementitious Materials

Microcapsule Triggering Mechanics in Cementitious Materials: A Modelling and Machine Learning Approach

Self-healing cementitious materials containing microcapsules filled with healing agents can autonomously seal cracks and restore structural integrity. However, optimising the microcapsule mechanical properties to survive concrete mixing whilst still rupturing at the cracked interface to release the healing agent remains challenging. This study develops an integrated numerical modelling and machine learning approach for tailoring acrylate-based microcapsules for triggering within cementitious matrices. Microfluidics is first utilised to produce microcapsules with systematically varied shell thickness, strength, and cement compatibility. The capsules are characterised and simulated using a continuum damage mechanics model that is able to simulate cracking. A parametric study investigates the key microcapsule and interfacial properties governing shell rupture versus matrix failure. The simulation results are used to train an artificial neural network to rapidly predict the triggering behaviour based on capsule properties. The machine learning model produces design curves relating the microcapsule strength, toughness, and interfacial bond to its propensity for fracture. By combining advanced simulations and data science, the framework connects tailored microcapsule properties to their intended performance in complex cementitious environments for more robust self-healing concrete systems.

Advancing Inorganic Microcapsule Fabrication through Frozen-Assisted Interfacial Reactions Utilizing Liquid Marbles

Inorganic microcapsules (IMs) have gained significant attention as versatile platforms for delivering functional agents in various fields. Traditional template-dependent methods employing hard templates often involve complex and harsh template removal processes. Achieving IMs with diverse composition and structure remains challenging with current preparation strategies. Therefore, in this work, we have for the first time demonstrated an extremely facile and efficient liquid-marbles-based template approach for fabricating pure inorganic microcapsules via interfacial reaction in a mild aqueous solution. The water-water reaction interface is created by changing the wettability of the liquid marble (LM) surface through the icing-melting process. The composition and function of the inorganic shell could be easily adjusted by varying the inorganic reagent species of the interfacial reaction, the hydrophobic particle of the shell, and the reaction environment according to the specific requirements of the application field. Such an approach provides a flexible platform for material preparation.

Water-Adaptive Microcapsules with a Brittle-Ductile-Brittle Transition Based on an O/W/O Emulsion for the Self-Healing of Cementitious Materials

Cementitious materials inevitably develop cracks, posing a serious threat to the long-term security of infrastructure, especially in the complex underground environment of cementing engineering. Microcapsules are facing the problem of encapsulated structure damage during the mixing and breaking difficultly during self-healing when applied in cementitious materials, resulting in the decline of self-healing efficiency. Herein, the calcium alginate water-adaptive microcapsules (CaAlg-NS/E-51) were prepared via an O/W/O emulsion, and the water adaptability of the shell was applied to achieve a rapid brittle-ductile transition by absorbing water. The water adaptability of the microcapsule is conducive to resisting shear stress during stirring due to the decreased elastic modulus and the increased ductility of the shell when it absorbs water. Meanwhile, the water-bearing shell loses water and becomes brittle during dry curing, making it prone to fracture when self-healing. In the self-healing measurement, the self-healing efficiency of cementitious specimens with microcapsules absorbing water for 10 min improved by 234.9 and 60.0% at 1 and 7 days, respectively, compared with those containing dry microcapsules, owing to the water adaptability of the shell.

Performance Modeling of Spherical Capsules during Mixing of Self-Consolidating Concrete

Autonomous healing is a very promising technique in self-healing concrete systems. For capsules to achieve their anticipated performance, they should be able to survive the harsh mixing conditions of concrete, yet rupture upon concrete cracking. At present, there are no standard test methods, either experimental or analytical, for determining the capsule survival rate during concrete mixing. This study investigates the correlation between the capsules' shell properties, concrete rheological properties, the capsules' external forces, and capsule survival rate during concrete mixing. Finite element and statistical modeling techniques were employed to evaluate the capsule performance and predict the survival rate of capsules during concrete mixing, with 68% confidence. The results revealed that the capsules' survivability during concrete mixing is highly influenced by the capsule's radius-to-thickness ratio, the rheological properties of the fresh concrete, the average-paste-thickness (APT) of the concrete mix, the aggregate content and angularity, and the speed of the mixer. In brief, capsules with a radius-to-thickness ratio between 30 and 45 are likely to survive concrete mixing and yet still rupture upon concrete cracking.

Performance of Capsules in Self-Healing Cementitious Material

Encapsulation is a very promising technique that is being explored to enhance the autonomous self-healing of cementitious materials. However, its success requires the survival of self-healing capsules during mixing and placing conditions, while still trigger the release of a healing agent upon concrete cracking. A review of the literature revealed discontinuities and inconsistencies in the design and performance evaluation of self-healing cementitious material. A finite element model was developed to study the compatibility requirements for the capsule and the cementing material properties while the cement undergoes volume change due to hydration and/or drying. The FE results have provided insights into the observed inconsistencies and the importance of having capsules' mechanical and geometrical properties compatible with the cementitious matrix.

The Versatility of Polymeric Materials as Self-Healing Agents for Various Types of Applications: A Review

The versatility of polymeric materials as healing agents to prevent any structure failure and their ability to restore their initial mechanical properties has attracted interest from many researchers. Various applications of the self-healing polymeric materials are explored in this paper. The mechanism of self-healing, which includes the extrinsic and intrinsic approaches for each of the applications, is examined. The extrinsic mechanism involves the introduction of external healing agents such as microcapsules and vascular networks into the system. Meanwhile, the intrinsic mechanism refers to the inherent reversibility of the molecular interaction of the polymer matrix, which is triggered by the external stimuli. Both self-healing mechanisms have shown a significant impact on the cracked properties of the damaged sites. This paper also presents the different types of self-healing polymeric materials applied in various applications, which include electronics, coating, aerospace, medicals, and construction fields. It is expected that this review gives a significantly broader idea of self-healing polymeric materials and their healing mechanisms in various types of applications.

Preparation and Characterization of Microcrystalline Wax/Epoxy Resin Microcapsules for Self-Healing of Cementitious Materials

Self-healing of cracks in cementitious materials using healing agents encapsulated in microcapsules is an intelligent and effective method. In this study, microcapsules were prepared by the melt–dispersion–condensation method using microcrystalline wax as the shell and E-51 epoxy resin as the healing agent. The effects of preparation process parameters and microcrystalline wax/E-51 epoxy resin weight ratio on the core content, particle size distribution, thermal properties, morphology, and chemical composition of microcapsules were investigated. The results indicated that the optimal parameters of the microcapsule were microcrystalline wax/E-51 epoxy resin weight ratio of 1:1.2, stirring speed of 900 rpm, and preparation temperature of 105 °C. The effects of microcapsules on pore size distribution, pore structure, mechanical properties, permeability, and ultrasonic amplitude of mortar were determined, and the self-healing ability of mortar with different contents of microcapsules was evaluated. The optimal content of microcapsules in mortars was 4% of the cement weight, and the surface cracks of mortar containing microcapsules with an initial width of 0.28 mm were self-healed within three days, indicating that microcapsules have excellent self-healing ability for cementitious materials.

Modified self-healing cementitious materials based on epoxy and calcium nitrate microencapsulation

AIM

This study was conducted to utilise the effective self-healing system to regain the mechanical properties of the cementitious materials containing micro-cracks.

METHODS

Storing epoxy and calcium nitrate as healing agents was performed by microencapsulation in the urea-formaldehyde shell. The microcapsules were characterised by Fourier transform infrared, thermogravimetric analysis, differential scanning calorimetric, field emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. Cementitious samples were prepared by mortar mixing with various amounts of microcapsules (0, 1, 3 and 6% w/w). The healing potential of microcapsules was analysed based on the recovery rate of the mechanical properties.

RESULTS

The obtained microcapsules have an outer rough surface, suitable diameter (1-100 μm) and shell thickness (0.2-0.6 µm), and remarkable thermal stability (up to 260 °C). Mechanical test results exhibit that created micro-cracks were healed completely and regained the recovery rates over 100%.

CONCLUSION

The prepared microcapsules besides enhancing thermal stability, demonstrate a high performance in microcracks sealing to improve durability of cementitious materials.

Recent advances in microencapsulation of drugs for veterinary applications

Microencapsulation is a process where very minute droplets or particles of solid or liquid or gas are trapped with a polymer to isolate the internal core material from external environmental hazards. Microencapsulation is applied mostly for flavor masking, fortification, and sustained and control release. It improves palatability, absorption, and bioavailability of drugs with good conformity. Microencapsulation has been widely studied in numerous drug delivery systems for human health. The application of microcapsules in the veterinary pharmaceutical sciences is increasing day by day. The treatment systems for humans and animals are likely to be similar, but more complex in the veterinary field due to the diversity of the species, breeds, body size, biotransformation rate, and other factors associated with animal physiology. Commercially viable, economically profitable, and therapeutically effective microencapsulated vaccine, anthelmintic, antibacterial, and other therapeutics have a great demand for livestock and poultry production. Nowadays, researchers emphasize the controlled and sustained-release dosage form of drugs in the veterinary field. This paper has highlighted the microencapsulation materials, preparation techniques, characteristics, roles, and the application of microcapsules in veterinary medicine.

Microcompression Method for Determining the Size-Dependent Elastic Properties of PMMA Microcapsules Containing n-Octadecane

Accurate evaluation of the shell elastic modulus of microcapsules is of great significance to understanding their performance during production, processing, and applications. In this work, microcompression was employed to investigate the elastic behaviors of a single microcapsule. It was modeled as a microsphere with a core-shell structure compressed between two rigid plates. Based on the assumption that the contact pressure between the microsphere and plates obeys parabolic distribution, a microcompression method derived from the Reissner's theory and the modified Hertz contact theory was established to evaluate the shell elastic modulus. Applications were carried out on poly(methylmethacrylate) (PMMA) microcapsules containing n-octadecane. The average elastic modulus of PMMA shells measured by the proposed microcompression method agrees well with that of the bulk PMMA sample. Furthermore, the elastic modulus of PMMA shells was found to have size dependence on the diameter of the microcapsules. Finally, finite element models combined with the newly proposed method were constructed to accurately predict the microcompression behaviors of microcapsules with different sizes.

Effect of a Healing Agent on the Curing Reaction Kinetics and Its Mechanism in a Self-Healing System

Self-healing cementitious composites have been developed by using microcapsules. In this study, the effect of the healing agent on the crosslinking and curing reaction kinetics was analyzed. The effect of the diluent n-butyl glycidyl ether (BGE) on the reaction was investigated for five fractions, namely 10.0%, 12.5%, 15.0%, 17.5%, and 20.0% mass fractions to epoxy resin. The Kissinger and Crane equations were used to obtain the activation energy and reaction order with different mass fractions of diluent, as well as the kinetic parameters of the curing reaction. The optimal fraction of BGE was determined as 17.5%. Likewise, the effect of the curing agent MC120D on the reaction kinetics was investigated for 10%, 20%, 30%, 40%, and 50% mass fractions to the diluted epoxy resin. The optimal fraction was determined as 20%. The mechanism of the curing reaction with the healing agent was investigated. The infrared spectra of the cured products of 20% MC120D with BGE/E51 (0.0%, 12.5%, 15.0%, 20.0%, 100%) were analyzed. It is shown that not only the epoxy resin E-51 was cured, but also that the BGE was involved in the cross-linking reaction of the epoxy resin E-51 with MC120D.

Self-Sealing Cementitious Materials by Using Water-Swelling Rubber Particles

Water ingress into cracked concrete structures is a serious problem, as it can cause leakage and reinforcement corrosion and thus reduce functionality and safety of the structures. In this study, the application of water-swelling rubber particles for providing the cracked concrete a self-sealing function was developed. The feasibility of applying water-swelling rubber particles and the influence of incorporating water-swelling rubber particles on the mechanical properties of concrete was investigated. The self-sealing efficiency of water-swelling rubber particles with different content and particle size was quantified through a permeability test. The sealing effect of the water swelling rubber particles was monitored by X-ray computed tomography. The experimental results show that, by using 6% of these water swelling rubber particles as a replacement of aggregates in concrete, up to 64% and 61% decrease of water permeability was realized for 0.7 mm and 1.0 mm cracks. Furthermore, when the concrete cracks, the water swelling rubber particles can act as a crack bridging filler, preventing the crack from fully separating the specimens in two pieces.

Influence of Microencapsulated Phase Change Material (PCM) Addition on (Micro) Mechanical Properties of Cement Paste

Excessive cracking can be a serious durability problem for reinforced concrete structures. In recent years, addition of microencapsulated phase change materials (PCMs) to concrete has been proposed as a possible solution to crack formation related to temperature gradients. However, the addition of PCM microcapsules to cementitious materials can have some drawbacks, mainly related to strength reduction. In this work, a range of experimental techniques has been used to characterize the microcapsules and their effect on properties of composite cement pastes. On the capsule level, it was shown that they are spherical, enabling good distribution in the material during the mixing process. Force needed to break the microcapsules was shown to depend on the capsule diameter and the temperature, i.e., whether it is below or above the phase change temperature. On the cement paste level, a marked drop of compressive strength with increasing PCM inclusion level was observed. The indentation modulus has also shown to decrease, probably due to the capsules themselves, and to a lesser extent due to changes in porosity caused by their inclusion. Finally, a novel micro-cube splitting technique was used to characterize the tensile strength of the material on the micro-meter length scale. It was shown that the strength decreases with increasing PCM inclusion percentage, but this is accompanied by a decrease in measurement variability. This study will contribute to future developments of cementitious composites incorporating phase change materials for a variety of applications.

Research Advances of Microencapsulation and Its Prospects in the Petroleum Industry

Additives in the petroleum industry have helped form an efficient system in the past few decades. Nowadays, the development of oil and gas has been facing more adverse conditions, and smart response microcapsules with the abilities of self-healing, and delayed and targeted release are introduced to eliminate obstacles for further exploration in the petroleum industry. However, limited information is available, only that of field measurement data, and not mechanism theory and structural innovation data. Thus we propose that the basic type, preparation, as well as mechanism of microcapsules partly depend on other mature fields. In this review, we explore the latest advancements in evaluating microcapsules, such as X-ray computed tomography (XCT), simulation, and modeling. Finally, some novel microencapsulated additives with unparalleled advantages, such as flexibility, efficiency, and energy-conservation are described.