The Influence of the Material Type and the Placement in the Print Chamber on the Roughness of MJF-Printed 3D Objects

Additive Manufacturing: A Comprehensive Review

Additive manufacturing has revolutionized manufacturing across a spectrum of industries by enabling the production of complex geometries with unparalleled customization and reduced waste. Beginning as a rapid prototyping tool, additive manufacturing has matured into a comprehensive manufacturing solution, embracing a wide range of materials, such as polymers, metals, ceramics, and composites. This paper delves into the workflow of additive manufacturing, encompassing design, modeling, slicing, printing, and post-processing. Various additive manufacturing technologies are explored, including material extrusion, VAT polymerization, material jetting, binder jetting, selective laser sintering, selective laser melting, direct metal laser sintering, electron beam melting, multi-jet fusion, direct energy deposition, carbon fiber reinforced, laminated object manufacturing, and more, discussing their principles, advantages, disadvantages, material compatibilities, applications, and developing trends. Additionally, the future of additive manufacturing is projected, highlighting potential advancements in 3D bioprinting, 3D food printing, large-scale 3D printing, 4D printing, and AI-based additive manufacturing. This comprehensive survey aims to underscore the transformative impact of additive manufacturing on global manufacturing, emphasizing ongoing challenges and the promising horizon of innovations that could further elevate its role in the manufacturing revolution.

Prediction of Cellular Structure Mechanical Properties with the Geometry of Triply Periodic Minimal Surfaces (TPMS)

The paper investigates the physical and mechanical properties of structures with the geometry of triply periodic minimal surfaces (TPMS). Test samples were made from polyamide using SLS (selective laser sintering) 3D printing technology, from polylactide using FDM (Fused deposition modeling) 3D printing technology, and from a photopolymer based on acrylates using LCD (liquid crystal display) technology; samples were made in the form of a cube with edge size 30 mm. The strength and energy-absorbing properties of TPMS-based cellular samples have been determined. To analyze the features of the geometry of the samples, the skeletal graph method was used. It is shown that this approach makes it possible to predict the physical and mechanical characteristics of products with TPMS geometry.

Shear Failure Mechanism and Numerical Simulation Analysis of Rock-like Materials with an Embedded Flaw

In this study, the failure characteristics of self-made rock with internal flaws under shear were studied and a numerical simulation analysis was carried out. Firstly, based on basic physical and mechanical tests, the shear strength characteristics of rocks with built-in 3D defects were summarized. PFC3D simulation software was used to model the samples with flaws, and the microscopic parameters were calibrated according to the test results. From the simulation results, it was found that the generation mode of microcracks from the flaw tip was different. The microcracks of forward shear and reverse shear were mainly generated from the horizontal direction, while the microcracks of lateral shear gradually increased from the upper and lower ends of the flaw in the opposite direction. When the peak shear strength was reached, the total number of cracks was the largest in lateral shear and the smallest in forward shear. When studying the particle velocity vector field, it was found that when reaching the peak shear strength, the particles on both sides of the prefabricated flaw appeared to be in vortex motion. When α = 45° and σn = 2 MPa, the failure mode of forward shear and lateral shear was shear-tensile-shear (S-T-S), and that of reverse shear and the intact specimen was shear-shear-shear (S-S-S). The lateral shear tensile effect was the most obvious and was mainly concentrated in the middle part of the sample.