Introducing a Precise System for Determining Volume Percentages Independent of Scale Thickness and Type of Flow Regime

Introducing the Effective Features Using the Particle Swarm Optimization Algorithm to Increase Accuracy in Determining the Volume Percentages of Three-Phase Flows

What is presented in this research is an intelligent system for detecting the volume percentage of three-phase fluids passing through oil pipes. The structure of the detection system consists of an X-ray tube, a Pyrex galss pipe, and two sodium iodide detectors. A three-phase fluid of water, gas, and oil has been simulated inside the pipe in two flow regimes, annular and stratified. Different volume percentages from 10 to 80% are considered for each phase. After producing and emitting X-rays from the source and passing through the pipe containing a three-phase fluid, the intensity of photons is recorded by two detectors. The simulation is introduced by a Monte Carlo N-Particle (MCNP) code. After the implementation of all flow regimes in different volume percentages, the signals recorded by the detectors were recorded and labeled. Three frequency characteristics and five wavelet transform characteristics were extracted from the received signals of each detector, which were collected in a total of 16 characteristics from each test. The feature selection system based on the particle swarm optimization (PSO) algorithm was applied to determine the best combination of extracted features. The result was the introduction of seven features as the best features to determine volume percentages. The introduced characteristics were considered as the input of a Multilayer Perceptron (MLP) neural network, whose structure had seven input neurons (selected characteristics) and two output neurons (volume percentage of gas and water). The highest error obtained in determining volume percentages was equal to 0.13 as MSE, a low error compared with previous works. Using the PSO algorithm to select the most optimal features, the current research’s accuracy in determining volume percentages has significantly increased.

Increasing the Accuracy and Optimizing the Structure of the Scale Thickness Detection System by Extracting the Optimal Characteristics Using Wavelet Transform

Loss of energy, decrement of efficiency, and decrement of the effective diameter of the oil pipe are among the consequences of scale inside oil condensate transfer pipes. To prevent these incidents and their consequences and take timely action, it is important to detect the amount of scale. One of the accurate diagnosis methods is the use of non-invasive systems based on gamma-ray attenuation. The detection method proposed in this research consists of a detector that receives the radiation sent by the gamma source with dual energy (radioisotopes 241Am and 133Ba) after passing through the test pipe with inner scale (in different thicknesses). This structure was simulated by Monte Carlo N Particle code. The simulation performed in the test pipe included a three-phase flow consisting of water, gas, and oil in a stratified flow regime in different volume percentages. The signals received by the detector were processed by wavelet transform, which provided sufficient inputs to design the radial basis function (RBF) neural network. The scale thickness value deposited in the pipe can be predicted with an MSE of 0.02. The use of a detector optimizes the structure, and its high accuracy guarantees the usefulness of its use in practical situations.

Optimizing the Gamma Ray-Based Detection System to Measure the Scale Thickness in Three-Phase Flow through Oil and Petrochemical Pipelines in View of Stratified Regime

As the oil and petrochemical products pass through the oil pipeline, the sediment scale settles, which can cause many problems in the oil fields. Timely detection of the scale inside the pipes and taking action to solve it prevents problems such as a decrease in the efficiency of oil equipment, the wastage of energy, and the increase in repair costs. In this research, an accurate detection system of the scale thickness has been introduced, which its performance is based on the attenuation of gamma rays. The detection system consists of a dual-energy gamma source (241 Am and 133 Ba radioisotopes) and a sodium iodide detector. This detection system is placed on both sides of a test pipe, which is used to simulate a three-phase flow in the stratified regime. The three-phase flow includes water, gas, and oil, which have been investigated in different volume percentages. An asymmetrical scale inside the pipe, made of barium sulfate, is simulated in different thicknesses. After irradiating the gamma-ray to the test pipe and receiving the intensity of the photons by the detector, time characteristics with the names of sample SSR, sample mean, sample skewness, and sample kurtosis were extracted from the received signal, and they were introduced as the inputs of a GMDH neural network. The neural network was able to predict the scale thickness value with an RMSE of less than 0.2, which is a very low error compared to previous research. In addition, the feature extraction technique made it possible to predict the scale value with high accuracy using only one detector.

Application of Wavelet Characteristics and GMDH Neural Networks for Precise Estimation of Oil Product Types and Volume Fractions

Given that one of the most critical operations in the oil and gas industry is to instantly determine the volume and type of product passing through the pipelines, in this research, a detection system for monitoring oil pipelines is proposed. The proposed system works in such a way that the radiation from the dual-energy source which symmetrically emits radiation, was received by the NaI detector after passing through the shield window and test pipeline. In the test pipe, four petroleum products—ethylene glycol, crude oil, gasoil, and gasoline—were simulated in pairs in different volume fractions. A total of 118 simulations were performed, and their signals were categorized. Then, feature extraction operations were started to reduce the volume of data, increase accuracy, increase the learning speed of the neural network, and better interpret the data. Wavelet features were extracted from the recorded signal and used as GMDH neural network input. The signals of each test were divided into details and approximation sections and characteristics with the names STD of A3, D3, D2 and were extracted. This described structure is modelled in the Monte Carlo N Particle code (MCNP). In fact, precise estimation of oil product types and volume fractions were done using a combination of symmetrical source and asymmetrical neural network. Four GMDH neural networks were trained to estimate the volumetric ratio of each product, and the maximum RMSE was 0.63. In addition to this high accuracy, the low implementation and computational cost compared to previous detection methods are among the advantages of present investigation, which increases its application in the oil industry.

Accurate Flow Regime Classification and Void Fraction Measurement in Two-Phase Flowmeters Using Frequency-Domain Feature Extraction and Neural Networks

Two-phase flow is very important in many areas of science, engineering, and industry. Two-phase flow comprising gas and liquid phases is a common occurrence in oil and gas related industries. This study considers three flow regimes, including homogeneous, annular, and stratified regimes ranging from 5–90% of void fractions simulated via the Mont Carlo N-Particle (MCNP) Code. In the proposed model, two NaI detectors were used for recording the emitted photons of a cesium 137 source that pass through the pipe. Following that, fast Fourier transform (FFT), which aims to transfer recorded signals to frequency domain, was adopted. By analyzing signals in the frequency domain, it is possible to extract some hidden features that are not visible in the time domain analysis. Four distinctive features of registered signals, including average value, the amplitude of dominant frequency, standard deviation (STD), and skewness were extracted. These features were compared to each other to determine the best feature that can offer the best separation. Furthermore, artificial neural network (ANN) was utilized to increase the efficiency of two-phase flowmeters. Additionally, two multi-layer perceptron (MLP) neural networks were adopted for classifying the considered regimes and estimating the volumetric percentages. Applying the proposed model, the outlined flow regimes were accurately classified, resulting in volumetric percentages with a low root mean square error (RMSE) of 1.1%.

Employing GMDH-Type Neural Network and Signal Frequency Feature Extraction Approaches for Detection of Scale Thickness inside Oil Pipelines

In this paper, gamma attenuation has been utilised as a veritable tool for non-invasive estimation of the thickness of scale deposits. By simulating flow regimes at six volume percentages and seven scale thicknesses of a two phase-flow in a pipe, our study utilised a dual-energy gamma source with Ba-133 and Cs-137 radioisotopes, a steel pipe, and a 2.54 cm × 2.54 cm sodium iodide (NaI) photon detector to analyse three different flow regimes. We employed Fourier transform and frequency characteristics (specifically, the amplitudes of the first to fourth dominant frequencies) to transform the received signals to the frequency domain, and subsequently to extract the various features of the signal. These features were then used as inputs for the group method for data Hiding (GMDH) neural network framework used to predict the scale thickness inside the pipe. Due to the use of appropriate features, our proposed technique recorded an average root mean square error (RMSE) of 0.22, which is a very good error compared to the detection systems presented in previous studies. Moreover, this performance is indicative of the utility of our GMDH neural network extraction process and its potential applications in determining parameters such as type of flow regime, volume percentage, etc. in multiphase flows and across other areas of the oil and gas industry.