Clarification of 1,3-Propanediol Fermentation Broths by Using a Ceramic Fine UF Membrane

Fouling of the Nanofiltration Membrane NF270 Used for Separation of Fermentation Broths: Impact of Feed Pretreatment Process

Recent findings regarding nanofiltration (NF) have led to indications that it can be successfully used for separation of various biological solutions. As a novelty, this paper is the first to investigate the impact of the feed pretreatment process on the NF membrane performance used for separation of 1,3-propanediol (1,3-PD) fermentation broths. For this purpose, prior to the NF process, the feed was purified by microfiltration (MF) and ultrafiltration (UF) processes. Subsequently, the long-term NF process was carried out with the use of a commercial, flat-sheet, thin-film, polyamide NF270 nanofiltration membrane. Thereinto, to determine the dominant fouling mechanism, Hermia’s model was used. With regards to the pretreatment processes performed, it has been determined that the MF membrane (0.14 µm) provided the reduction in the number of bacteria cells present in the permeate, while the UF membrane (450 Da) allowed obtaining the sterile permeate. Consequently, the NF permeate flux for the UF permeate was significantly higher. Analysis of the fouling mechanisms showed that during the separation of the MF permeate, formation of a cake layer on the NF membrane surface was dominant. In turn, with regards to the UF permeate, membrane blocking occurred in two separate phases involving standard blocking and then cake layer formation. Finally, a strategy of NF membrane cleaning with the use of sodium hydroxide (NaOH) solution has been proposed.

Membrane-based continuous fermentation with cell recycling for propionic acid production from glycerol by Acidipropionibacterium acidipropionici

BACKGROUND

Microbial production of propionic acid (PA) from renewable resources is limited by the slow growth of the producer bacteria and product-mediated inhibition. The present study evaluates high cell density continuous PA fermentation from glycerol (Gly) using Acidipropionibacterium acidipropionici DSM 4900 in a membrane-based cell recycling system. A ceramic tubular membrane filter of 0.22 μm pore size was used as the filtering device for cell recycling. The continuous fermentations were run sequentially at dilution rates of 0.05 and 0.025 1/h using varying glycerol concentrations and two different yeast extract concentrations.

RESULTS

PA volumetric productivity of 0.98 g/L.h with a product yield of 0.38 g_PA/g_Gly was obtained with 51.40 g/L glycerol at a yeast extract concentration of 10 g/L. Increasing the glycerol and yeast extract concentrations to 64.50 g/L and 20 g/L, respectively, increased in PA productivity, product yield, and concentration to 1.82 g/L.h, 0.79 g_PA/g_Gly, and 38.37 g/L, respectively. However, lowering the dilution rate to 0.025 1/h reduced the production efficiency. The cell density increased from 5.80 to 91.83 g_CDW/L throughout the operation, which lasted for a period of 5 months. A tolerant variant of A. acidipropoinici exhibiting growth at a PA concentration of 20 g/L was isolated at the end of the experiment.

CONCLUSIONS

Applying the current approach for PA fermentation can overcome several limitations for process industrialization.

Long-Term Performance of Ultrafiltration Membranes: Corrosion Fouling Aspect

The past decade has seen a rise in the importance of the ultrafiltration (UF) technique in the separation of various complex solutions. However, the fouling phenomenon is the main limitation to faster process development. To the best of the authors' knowledge, the present paper is the first to aim to identify the role of corrosion fouling in long-term UF. For this purpose, polyvinylidene fluoride (PVDF) and polyethersulfone (PES) membranes were used. The investigations were carried out with the use of both pilot-scale and laboratory-scale units. Results obtained in the present study have clearly demonstrated that the oil concentration has a significant impact on the process performance. Indeed, it has been noted that a reduction in oil concentration from 160 to 100 mg/L resulted in an increase in the PVDF membrane flux from 57 to 77 L/m²h. In addition, it has been shown that the feed temperature has a significant influence on the UF performance. Importantly, it has been shown that corrosion fouling is of vital importance in UF membranes. Indeed, corrosion products such as iron oxides contaminated the membrane surface leading to an irreversible decrease in the UF process performance. In addition, it has been found that repeating the chemical cleaning of the membrane units significantly reduced the intensity of the fouling phenomenon. However, the complete elimination of its effects was not achieved. Therefore, it has been indicated that cleaning agents recommended by membrane manufacturers do not remove corrosion products deposited on the membrane surface. Undoubtedly, the obtained results can be used in the design of UF units leading to the extension of membrane installation lifetime.

Research Progress of Water Treatment Technology Based on Nanofiber Membranes

In the field of water purification, membrane separation technology plays a significant role. Electrospinning has emerged as a primary method to produce nanofiber membranes due to its straightforward, low cost, functional diversity, and process controllability. It is possible to flexibly control the structural characteristics of electrospun nanofiber membranes as well as carry out various membrane material combinations to make full use of their various properties, including high porosity, high selectivity, and microporous permeability to obtain high-performance water treatment membranes. These water separation membranes can satisfy the fast and efficient purification requirements in different water purification applications due to their high filtration efficiency. The current research on water treatment membranes is still focused on creating high-permeability membranes with outstanding selectivity, remarkable antifouling performance, superior physical and chemical performance, and long-term stability. This paper reviewed the preparation methods and properties of electrospun nanofiber membranes for water treatment in various fields, including microfiltration, ultrafiltration, nanofiltration, reverse osmosis, forward osmosis, and other special applications. Lastly, various antifouling technologies and research progress of water treatment membranes were discussed, and the future development direction of electrospun nanofiber membranes for water treatment was also presented.

The Application of the Nanofiltration Membrane NF270 for Separation of Fermentation Broths

The potential for nanofiltration (NF) in removing both relatively low molecular weight (MW) organic species and charged solutes from complex media is noteworthy. The main aim of the current work was to improve understanding of the separation mechanisms of fermentation broths components in the NF process. For this purpose, the experimental investigations were performed using the commercial polyamide NF270 membrane. The feed solution was ultrafiltered 1,3-propanediol (1,3-PD) broths. The separation results were analyzed and discussed in light of the detailed characteristics of both the membrane and the broth components. It has been noted that the membrane ensured the complete 1,3-PD permeability and significant rejection of some feed components. A thorough analysis showed that the retention of carboxylic acids was based on both the Donnan effect and sieve mechanism, according to the following order: succinic acid > lactic acid > acetic acid > formic acid. Indeed, acids retention increased with increasing charged acids ions valency, Stokes radius (rS) as well as MW, and decreasing diffusion coefficient (D). In turn, for ions, the following orders retention was determined: SO42− = PO43− > Cl− and Ca2+ > Na+ > NH4+ ~ K+. It indicated that the ions retention increased with increasing ions charge density, hydrated radius (rH), and hydration energy (Eh). It showed that the separation of the ions was based on the Donnan exclusion, sieving effect, and dielectric exclusion.

The Application of Cellulose Acetate Membranes for Separation of Fermentation Broths by the Reverse Osmosis: A Feasibility Study

Recently, there has been a special research focus on the bioconversion of glycerol to 1,3-propanediol (1,3-PD) due to its significance in the chemical industry. However, the treatment and separation of fermentation broths is a great challenge. Currently, the reverse osmosis (RO) process is a reliable state-of-the-art technique for separation of biological solutions. This study (as the first to do so) investigated the feasibility of separation of 1,3-PD broths with the use of cellulose acetate (CA) membrane by the RO process. The experiments were carried out using the installation equipped with the plate module, under the transmembrane pressure (TMP) and temperature of 1 MPa and 298 K, respectively. It was found that the used membrane was suitable for broth separation. Indeed, it was noted that 1,3-PD, as a target product, migrated through the membrane; meanwhile, other broth components were rejected in various degrees. Moreover, it was proven that retention of carboxylic acids tended to increase with increasing molecular weight, according to the following order: succinic acid > lactic acid > acetic acid > formic acid. With regards to ions, retention degree increased with the increase of ionic radius and decrease of diffusion coefficient. Finally, it was demonstrated that the CA membrane is resistant to irreversible fouling, which has a positive effect on the economic viability of the process.

Application of Ultrafiltration and Ion Exchange Separation Technology for Lysozyme Separation and Extraction

In this study, the fermentation broth of the recombinant Pichia pastoris strain ncy-2 was studied. After pretreatment, separation, and purification, lysozyme was optimized using biofilm and ion exchange separation. Finally, lysozyme dry enzyme powder was prepared by concentrating and vacuum drying. The removal rate of bacterial cells was 99.99% when the fermentation broth was centrifuged at low temperature. The optimum conditions were: transmembrane pressure of 0.20 MPa, pH 6.5, 96.6% yield of lysozyme, enzyme activity of 2612.1 u/mg, which was 1.78 times higher than that of the original enzyme; D152 resin was used for adsorption and elution. Process conditions were optimized: the volume ratio of resin to liquid was 15%; the adsorption time was 4 h; the concentration of NaCl was 1.0 mol/L; the recovery rate of lysozyme activity was 95.67%; the enzyme activity was 3879.6 u/mL; and the purification multiple was 0.5, 3.1 times of the original enzyme activity. The enzyme activity of lysozyme dry enzyme powder was 12,573.6 u/mg, which had an inhibitory effect on microsphere lysozyme. Its enzymatic properties were almost the same as those of natural lysozyme, which demonstrated good application prospects and production potential.

New Low-Cost Ceramic Microfiltration Membranes for Bacteria Removal

Safe water provision in low-income countries is constrained by limited financial resources, and the problem is worsened during natural disasters. Thus, there is a need to develop efficient low-cost technologies for point-of-use water treatment. This work reports on the development of new ceramic microfiltration membranes made from mixtures of inexpensive raw materials available locally (kaolin, bentonite and limestone) and their efficiency in rejecting bacteria such as Escherichia coli and Staphylococcus aureus. Thermogravimetric analysis, differential scanning calorimetry, Fourier-transform infrared spectroscopy, X-ray diffraction, mercury intrusion porosimetry, flexural strength and water uptake were used to characterize the raw materials and membranes. The addition of limestone in the membrane fabrication increased the pore size, the porosity and, thus, the permeability of the membranes but at the expense of the rejection performance. Among the different compositions studied, the membrane made of 83% kaolin, 10% bentonite and 7% limestone showed the best performance compromise with water permeability of 566 L·h⁻¹·m⁻²·bar⁻¹ and 100% rejection of both Escherichia coli and Staphylococcus aureus. These new low-cost microfiltration membranes are expected to have potential applications in water treatment and household applications.

Sustainable Modification of Polyethersulfone Membrane with Poly(Maleic Anhydride-Co-Glycerol) as Novel Copolymer

This work presented an endeavour to fabricate sustainable and eco-friendly polyethersulfone (PES) ultrafiltration membranes. A novel and graft copolymer (Poly(Maleic Anhydride-Co-Glycerol)) (PMG) have been synthesized via a facile and rapid route to impart their hydrophilic features onto the final PES membrane. A series of characterization tools, for both nanoadditives and nanocomposite membranes, have been harnessed to confirm their successful fabrication processes. These include Fourier Transform Infrared Spectroscopy (FT-IR), scanning electron microscopy (SEM), Atomic Force Microscopy (AFM), and contact angle measurements (CA). Results disclosed the successful synthesis of PMG nanoparticles that manifested a smooth homogenous surface with an average molecular size of 88.07 nm. The nanocomposite membrane structure has witnessed a gradual development upon each increment in the nanoparticle content ratio along with relatively thicker pore walls. The size and shape of figure-like micropores exhibited critical visible structural changes following the nanoadditive incorporation into the PES polymeric matrix. For the nanocomposite membrane, the SEM imaging indicated that a thicker active layer and less finger-like micropores were formed at higher PMG NP content within the membrane matrix. Hydrophilicity measurements disclosed a reversible correlation with the NP content where the CA angle value was at a minimum at the higher PMG loading content. Compared to the pristine membrane, a considerable enhancement in the performance of the modified membranes was witnessed. The membrane prepared using 2.5 g PMGNPs showcased six times higher pure water flux than neat PES membrane and maintained the highest retention (98%) against BSA protein solution. Additionally, the nanocomposite revealed promising antifouling and self-cleaning characteristics.

The Use of NaOH Solutions for Fouling Control in a Membrane Bioreactor: A Feasibility Study

Nowadays, the microbial production of 1,3-propanediol (1,3-PD) is recognized as preferable to the chemical synthesis. However, finding a technological approach allowing the production of 1,3-PD in the membrane bioreactor (MBR) is a great challenge. In the present study, a ceramic ultrafiltration (UF) membrane (8 kDa) for treatment of 1,3-PD broths was used. It has been demonstrated that the membrane used provides the stable permeate flux that is necessary to ensure the stability of the fermentation process in MBR technology. It was noticed that the broth pH has a significant impact on both the final 1,3-PD concentration and permeate flux. Moreover, the feasibility of using NaOH for fouling control in the MBR was evaluated. It has been shown that 1% NaOH solution is effective in restoring the initial membrane performance. To the best of our knowledge, this study is the first to shed light onto the possibility of reducing the amount of the alkaline solutions generated during the MBR operation. Indeed, it has been found that 1% NaOH solution can be successfully used several times for both membrane cleaning and to stabilize the broth pH. Finally, based on the results obtained, the technological conceptions of the MBR technology were designed.

Comparison of Polypropylene and Ceramic Microfiltration Membranes Applied for Separation of 1,3-PD Fermentation Broths and Saccharomyces cerevisiae Yeast Suspensions

In recent years, microfiltration (MF) has gained great interest as an excellent technique for clarification of biological suspensions. This paper addresses a direct comparison of efficiency, performance and susceptibility to cleaning of the ceramic and polymeric MF membranes applied for purification of 1,3-propanediol (1,3-PD) fermentation broths and suspensions of yeast Saccharomyces cerevisiae. For this purpose, ceramic, titanium dioxide (TiO₂) based membranes and polypropylene (PP) membranes were used. It has been found that both TiO₂ and PP membranes provide sterile permeate during filtration of 1,3-PD broths. However, the ceramic membrane, due to the smaller pore diameter, allowed obtaining a better quality permeate. All the membranes used were highly susceptible to fouling with the components of the clarified broths and yeast suspensions. The significant impact of the feed flow velocity and fermentation broth composition on the relative permeate flux has been demonstrated. Suitable cleaning agents with selected concentration and duration of action effectively cleaned the ceramic membrane. In turn, the use of aggressive cleaning solutions led to degradation of the PP membranes matrix. Findings of this study add to a growing body of literature on the use of ceramic and polypropylene MF membranes for the clarification of biological suspensions.