Tanning Wastewater Treatment by Ultrafiltration: Process Efficiency and Fouling Behavior

Valorisation of Tannery Waste to Recover Chromium with a View to Reusing It in Industrial Practise

This paper presents the basic assumptions of the concept of a new technology for the valorisation of chromium tannery waste. It assumes the use of an integrated system of the thermal pressure hydrolysis process and membrane filtration techniques for the recovery of chromium compounds and the use of a separated organic matter during anaerobic fermentation. According to the assumptions of the developed technological concept, at the first stage, the crushed mixture of chromium tannery waste is decomposed in the process of thermal pressure hydrolysis using appropriate process conditions in an alkaline environment. Then, the liquid product of this process (the so-called hydrolysate) is processed using centrifugal force separation and ultrafiltration. Such activities enable the recovery of chromium compounds for rawhide currying and concentration of organic matter (fats, proteins) with energy potential. Research carried out under conditions similar to real operating conditions proved that chromium compounds recovered from waste can be successfully used in the processing of cowhides intended for the production of footwear. The industrial implementation of the developed technology for valorising chromium tannery waste would enable the transition from a linear to a circular economy.

Deep Study on Fouling Modelling of Ultrafiltration Membranes Used for OMW Treatment: Comparison Between Semi-empirical Models, Response Surface, and Artificial Neural Networks

Olive oil production generates a large amount of wastewater called olive mill wastewater. This paper presents the study of the effect of transmembrane pressure and cross flow velocity on the decrease in permeate flux of different ultrafiltration membranes (material and pore size) when treating a two-phase olive mill wastewater (olive oil washing wastewater). Both semi-empirical models (Hermia models adapted to tangential filtration, combined model, and series resistance model), as well as statistical and machine learning methods (response surface methodology and artificial neural networks), were studied. Regarding the Hermia model, despite the good fit, the main drawback is that it does not consider the possibility that these mechanisms occur simultaneously in the same process. According to the accuracy of the fit of the models, in terms of R2 and SD, both the series resistance model and the combined model were able to represent the experimental data well. This indicates that both cake layer formation and pore blockage contributed to membrane fouling. The inorganic membranes showed a greater tendency to irreversible fouling, with higher values of the Ra/RT (adsorption/total resistance) ratio. Response surface methodology ANOVA showed that both cross flow velocity and transmembrane pressure are significant variables with respect to permeate flux for all membranes studied. Regarding artificial neural networks, the tansig function presented better results than the selu function, all presenting high R2, ranging from 0.96 to 0.99. However, the comparison of all the analyzed models showed that depending on the membrane, one model fits better than the others. Finally, through this work, it was possible to provide a better understanding of the data modelling of different ultrafiltration membranes used for the treatment of olive mill wastewater.

Zero Liquid Discharge System for the Tannery Industry—An Overview of Sustainable Approaches

The tannery industry is characterized by the consumption of a large quantity of water, around 30–40 m3 for processing 1000 kg of hide or skin. This amount becomes wastewater, containing about 300 kg of different chemicals, mainly refractory organic compounds, with high chemical oxygen demand (COD), total dissolved salts (TDS), chromium, and evolution of toxic gases, such as ammonia and sulfides, etc. The remaining tanning chemicals are released as effluent having high resistance against biological degradation, becoming a serious environmental issue. Usually, end-of-pipe treatment is not sufficient to meet the concerns of environmental issues. In terms of cleaner production options, the redesigning of the existing effluent treatment procedures with alternate or additional treatment techniques, which “supports resource recovery with no added chemicals”, is expected to give a sustainable solution for the management of toxic effluent. The Zero Liquid Discharge (ZLD) system serves to ensure zero water emission, as well as treatment facilities by recycling, recovery, and reuse of the treated wastewater using advanced cleanup technology. The international scenario shows the implementation of ZLD thanks to pressure from regulatory agencies. The ZLD system consists of a pre-treatment system with conventional physicochemical treatment, tertiary treatment, softening of the treated effluent, reverse osmosis (RO) treatment for desalination, and thermal evaporation of the saline reject from RO to separate the salts. By adopting this system, water consumption is reduced. Moreover, ZLD also becomes effective in disaster mitigation in areas where the tannery industry is a strong economic actor. With this review, we aim to give an outlook of the current framework.