1
|
The Characteristics of Spiral Pipe Increasing Resistance and Reducing Pressure and the Amendment Equation of Stowing Gradient. METALS 2022. [DOI: 10.3390/met12071105] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/01/2023]
Abstract
To solve the high slurry pressure and severe wear at some sections in backfilling pipelines, this study investigates the solution of using an auxiliary pipe to increase the resistance and reduce the pressure of the mine backfilling pipeline. Using computational fluid dynamics, three auxiliary pipe models, a Z-shaped pipe, a S-shaped pipe and a spiral pipe were constructed and the velocity and pressure distribution characteristics of the filling slurry in the auxiliary pipes were analyzed. The function of friction loss in spiral pipes with different pitches and spiral diameters was established, and the amendment equation for calculating the effective stowing gradient was studied when using spiral pipes to increase resistance and reduce pressure. The results show that, compared with the Z-shaped pipe and the S-shaped pipe, the velocity and pressure in the spiral pipe change continuously and steadily, and there is no obvious sudden change in the local velocity and pressure. Therefore, it is difficult to burst the pipe. When the velocity is 2.5 m/s and the vertical height of the pipe is 2.5 m, the friction loss of the filling slurry in the spiral pipe can reach 3.87~21.26 times that in the vertical pipe, indicating that the spiral pipe can effectively play the role of increasing resistance and reducing pressure. The relationship between the friction loss and spiral diameter is a linear function, and the relationship between the friction loss and pitch is a quadratic function. The three are binary quadratic function relationships. The equation for calculating the effective stowing gradient is obtained, which provides a convenient method for engineering applications and industrial design.
Collapse
|
2
|
Abstract
With the increasing awareness of sustainable mining, the cement tailings backfill (CTB) method has been developed rapidly over the past decades. In the CTB technique, the two main mechanical properties engineers were concerned with are the rheological properties of CTB slurry and the resulting CTB strength after curing. Particle size distribution (PSD) of tailings material or PSD of the slurry is a significant factor that highly influences the rheological of CTB slurry and the strength performance of CTB. However, the concentrically partial size distribution curve and existing mathematical model could not represent the PSD of tailings material. In this study, a mathematical model for the particle size distribution of mine tailings was established using three model coefficients A B and K, which mainly reflect the characteristics of particles from three aspects respectively, the average size of particles, the proportion of the coarse or the fine parts of particles, and the distribution width of particles; meanwhile, an optimal coefficient solution method based on error analysis is given. Twelve tailing materials sourced from metal mines around China were used for the model establishment and validation. The determination coefficient of error analysis (R2) for all twelve modeled PSD lognormal curves was more significant than 0.99, and the modeled PSD lognormal curves are highly consistent with the determined particle size distribution curve.
Collapse
|