Mechanical Alloying Process Applied for Obtaining a New Biodegradable Mg-xZn-Zr-Ca Alloy

Biodegradable Magnesium Alloys for Personalised Temporary Implants

The objective of this experimental work was to examine and characterise the route for obtaining demonstrative temporary biodegradable personalised implants from the Mg alloy Mg-10Zn-0.5Zr-0.8Ca (wt.%). This studied Mg alloy was obtained in its powder state using the mechanical alloying method, with shape and size characteristics suitable for ensuing 3D additive manufacturing using the SLM (selective laser melting) procedure. The SLM procedure was applied to various processing parameters. All obtained samples were characterised microstructurally (using XRD-X-ray diffraction, and SEM-scanning electron microscopy); mechanically, by applying a compression test; and, finally, from a corrosion resistance viewpoint. Using the optimal test processing parameters, a few demonstrative temporary implants of small dimensions were made via the SLM method. Our conclusion is that mechanical alloying combined with SLM processing has good potential to manage 3D additive manufacturing for personalised temporary biodegradable implants of magnesium alloys. The compression tests show results closer to those of human bones compared to other potential metallic alloys. The applied corrosion test shows result comparable with that of the commercial magnesium alloy ZK60.

Laser Powder Bed Fusion Applied to a New Biodegradable Mg-Zn-Zr-Ca Alloy

The aim of the present paper is to apply the laser powder bed fusion process to a new biodegradable Mg-Zn-Zr-Ca alloy powder prepared via a mechanical alloying method from powder pure components. This additive manufacturing method is expected to allow for the obtaining of high biomechanical and biochemical performance. Various processing parameters for laser powder bed fusion are tested, with a special focus on laser energy density-E [J/mm3]-which is calculated for all experiment variants, and which represents an important processing parameter, dependent upon all the rest. The goal of all the trials is to find the most efficient schema for the production of small biodegradable parts for the medical domain, meaning the selection of optimal processing parameters. An important observation is that the most robust and homogeneous samples without cracks are obtained for lower values of the E, around 100 J/mm3. Thus, the most performant samples are analyzed by scanning electron microscopy, X-ray diffraction and by compression mechanical test.

Effect of Milling Parameters on Mechanical Properties and In Vitro Biocompatibility of Mg-Zn-Co Ternary Alloy

Magnesium (Mg) is a potential candidate for biomedical implants, but its susceptibility to suffer corrosion attack in human body fluid limits its practical use. Thus, alloying Mg with other metal elements is the most effective strategy to improve its mechanical properties and biocompatibility. Herein, we report a Mg-Zn-Co ternary alloy (85-10-5 wt %) synthesized by the mechanical alloying technique. Ball-milling parameters such as ball size and milling time were varied to obtain better alloy properties. After compaction and sintering, the obtained alloy samples were subjected to various characterizations, including grain, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy, X-ray diffraction (XRD), microhardness and nanoindentation analyses. In vitro biocompatibility analysis of different alloys was also performed with MC3T3-E1 osteoblasts. Grain analysis confirmed the even dispersion of particles, while SEM analysis showed the formation of laminates, spherical and fine particles with an increase in time and varied ball size. XRD results further confirmed the formation of intermetallic compounds. The microhardness of samples was increased with the increase in milling time. The Young’s modulus of ternary alloys obtained from nanoindentation analysis was comparable to the modulus of human bone. Moreover, in vitro analysis with osteoblasts showed that the developed alloys were noncytotoxic and biocompatible.