High-Yield One-Pot Recovery and Characterization of Nanostructured Cobalt Oxalate from Spent Lithium-Ion Batteries and Successive Re-Synthesis of LiCoO2

Recycling cobalt from spent lithium-ion batteries for designing the novel cobalt nitride followers: Towards efficient overall water splitting and advanced zinc-air batteries

Although cobalt nitride (CoN)-based nanomaterials have been widely designed as advanced oxygen evolution reaction (OER), hydrogen evolution reaction (HER), and oxygen reduction reaction (ORR) catalysts, the continuous consumption of lithium-ion batteries (LIBs) has led to a high price of cobalt metal. Therefore, in the future, recycling valuable Co elements from spent devices and boosting their service efficiency will inevitably promote the utilization of Co-based materials in water splitting and zinc-air batteries (ZABs). Herein, we realize the Co recycling from spent LIBs by a simple hydrometallurgy method. Under the assistance of hexamethylenetetramine and polystyrene spheres, after the hydrothermal and pyrolysis treatment in the NH3 atmosphere, the as-reclaimed cobalt oxalates were successfully transformed into novel three-dimensional (3D) CoN nanoflowers (denoted as CoN NFs). Benefiting from the unique 3D flower-like architectures, intrinsic high conductivity, large surface area, uniformly dispersed CoN nanoparticles, and the synergistic effect between Co3N and CoO phases, the 3D flower-like CoN NFs exhibited excellent OER catalytic activity. The performance was much better than commercial RuO2 in the 1.0 M KOH solution. Furthermore, the CoN NFs-based water splitting cell needed a voltage of 1.608 V to achieve the current density of 10 mA cm-2, which is even 16 mV smaller than that of Pt/C||RuO2 benchmark (1.624 V). Meanwhile, the CoN NFs-derived ZAB exhibited a high peak power density of 107.3 mW cm-2 (vs. 103.2 mW cm-2 of Pt/C-RuO2-based ZAB) and a low charge-discharge voltage gap (0.93 V vs. 1.43 V of Pt/C-RuO2-based ZAB). Due to the excellent structural and elemental stabilities, the corresponding water splitting cell and ZAB had outstanding durability. This work successfully explored an advanced industrial chain from recycling Co metal in spent devices to designing the high-efficiency HER/OER/ORR electrocatalysts for advanced water splitting devices and ZABs. This will further promote the value-added utilization of valuable Co metal in various energy storage or conversion devices.

Electrolyte additive strategy enhancing the electrochemical performance of a soft-packed LiCoO2//graphite full cell

During the development of high-capacity, ultra-stable battery electrode materials, battery performance, and safety issues are proved to be related to the properties of the electrolyte used. The employment of electrolyte additives is to improve the battery electrolyte properties. Representative commercial two-electrode LiCoO₂//graphite pouch cells are used to study electrolyte additives represented by fluoroethylene carbonate (FEC) to improve the electrochemical stability of a commercial pouch full cell. The study reveals that a 1.5% FEC electrolyte additive has the best stability in the voltage range of 3.0-4.2 V.

Recycling of cathode material from spent lithium-ion batteries: Challenges and future perspectives

The intrinsic advancement of lithium-ion batteries (LIBs) for application in electric vehicles (EVs), portable electronic devices, and energy-storage devices has led to an increase in the number of spent LIBs. Spent LIBs contain hazardous metals (such as Li, Co, Ni, and Mn), toxic and corrosive electrolytes, metal casting, and polymer binders that pose a serious threat to the environment and human health. Additionally, spent LIBs may serve as an economic source for transition metals, which could be applied to redesigning under a closed-circuit recycling process. Thus, the development of environmentally benign, low cost, and efficient processes for recycling of LIBs for a sustainable future has attracted worldwide attention. Therefore, herein, we introduce the concept of LIBs and review state-of-art technologies for metal recycling processes. Moreover, we emphasize on LIB pretreatment approaches, metal extraction, and pyrometallurgical, hydrometallurgical, and biometallurgical approaches. Direct recycling technologies combined with the profitable and sustainable cathode healing technology have significant potential for the recycling of LIBs without decomposition into substituent elements or precipitation; hence, these technologies can be industrially adopted for EV batteries. Finally, commercial technological developments, existing challenges, and suggestions are presented for the development of effective, environmentally friendly recycling technology for the future.

Electrochemical recovery of cobalt using nanoparticles film of copper hexacyanoferrates from aqueous solution

Nanoparticles film of copper metal hexacyanoferrates (CuHCF) was fabricated to electrochemically separate Co²⁺ in aqueous solutions under various conditions such as applied potential, solution pHs, initial concentrations, contact time and coexisting ions. Results showed that the removal efficiency conducted in reduction potential was obviously higher than that in oxidation potential. The optimal pH for Co²⁺ adsorption occurred at 8.0. Coexisting ions studies revealed that Co²⁺ could be removed from aqueous solutions containing Li⁺, Cu²⁺ and Al³⁺. Considering that cobalt and lithium are the main metallic elements in LiCoO₂, the effect of different ionic strengths (IS) of LiNO₃ (0.5, 1, 2, 5, 10) on adsorption was further investigated. Results showed that IS of LiNO₃ had little impact on the removal efficiency of Co²⁺, which indicated the potential of selective recovery of cobalt from LiCoO₂ in spent lithium-ion batteries. X-ray energy-dispersion spectroscopy (EDS) confirmed that the Co²⁺ could be adsorbed effectively onto CuHCF film. The adsorption was well described by Langmuir isotherm and the maximum sorption capacity is 218.82 mg/g. The kinetic rate of Co²⁺ adsorption was rapid initially and attained equilibrium within 60 min, and the data well fitted the Redlich-Peterson and the Elovich model, implying a chemisorption dominated process.

Maleic, glycolic and acetoacetic acids-leaching for recovery of valuable metals from spent lithium-ion batteries: leaching parameters, thermodynamics and kinetics

Environmentally friendly acid-leaching processes with three organic acids (maleic, glycolic and acetoacetic) were developed to recover valuable metals from the cathodic material of spent lithium-ion batteries (LiCoO₂). The leaching efficiencies of Li and Co by the maleic acid were 99.58% and 98.77%, respectively. The leaching efficiencies of Li and Co by the glycolic acid were 98.54% and 97.83%, while those by the acetoacetic acid were 98.62% and 97.99%, respectively. The optimal acid concentration for the maleic acid-, glycolic acid- and acetoacetic acid-leaching processes were 1, 2 and 1.5 mol l^-1, respectively, while their optimal H₂O₂ concentrations were 1.5, 2 and 1.5 vol%, respectively. The optimal solid/liquid ratio, temperature and reaction time for the leaching process of the three organic acids was the same (10 g l^-1, 70°C, 60 min). The thermodynamic formation energy of the leaching products and the Gibbs free energy of the leaching reactions were calculated, and the kinetic study showed that the leaching processes fit well with the shrinking-core model. Based on the comparison in the leaching parameters, the efficacy and availability of the three acids is as follows: maleic acid > acetoacetic acid > glycolic acid.

A Fast Metals Recovery Method for the Synthesis of Lithium Nickel Cobalt Aluminum Oxide Material from Cathode Waste

An approach for a fast recycling process for Lithium Nickel Cobalt Aluminum Oxide (NCA) cathode scrap material without the presence of a reducing agent was proposed. The combination of metal leaching using strong acids (HCl, H2SO4, HNO3) and mixed metal hydroxide co-precipitation followed by heat treatment was investigated to resynthesize NCA. The most efficient leaching with a high solid loading rate (100 g/L) was obtained using HCl, resulting in Ni, Co, and Al leaching efficiencies of 99.8%, 95.6%, and 99.5%, respectively. The recycled NCA (RNCA) was successfully synthesized and in good agreement with JCPDS Card #87-1562. The highly crystalline RNCA presents the highest specific discharge capacity of a full cell (RNCA vs. Graphite) of 124.2 mAh/g with capacity retention of 96% after 40 cycles. This result is comparable with commercial NCA. Overall, this approach is faster than that in the previous study, resulting in more efficient and facile treatment of the recycling process for NCA waste and providing 35 times faster processing.

Synthesis and Properties of Bulk Nanostructured Metallic Materials

Bulk nanostructured materials (BNMs) are defined as polycrystalline bulk solids with nanocrystalline (NC) or ultrafine-grained (UFG) microstructures. [...]