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Sha S, Yang F, He J, Liu Z, Fu T, Wang B, Chen X, Jia S, Liu Q. Revealing the Corrosion Resistance Mechanism of Plain Carbon Steel Micro-Alloyed by La in Simulated Industrial Atmosphere. MATERIALS (BASEL, SWITZERLAND) 2024; 17:4467. [PMID: 39336208 PMCID: PMC11433059 DOI: 10.3390/ma17184467] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/07/2024] [Revised: 07/16/2024] [Accepted: 07/19/2024] [Indexed: 09/30/2024]
Abstract
Plain carbon steel is the most widely applied steel in current engineering construction. With the increased application property needs, the service life of plain carbon steel has been severely tested. As one of the most destructive failure modes, corrosion resistance of carbon steel has attracted wide attention. Rare earth La, as the microalloying element, was employed in plain carbon steel, Q355, to improve its corrosion resistance. As the content of La increased, the microstructure was refined. The fraction of pearlite decreased, while the content of acicular increased. Within the La addition of 230 ppm, the tensile strength and impact energy were jointly improved. Furthermore, the microalloying element of La modified the inclusion types and refined the inclusion size. The modified microstructure and inclusions by La co-improved the corrosion resistance. The formula of effective La content was proposed to estimate the effect of La on corrosion. As the effective content of La increased, the relative corrosion rate decreased. La3+ promoted the protective rust layer to increase corrosion resistance.
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Affiliation(s)
- Sha Sha
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
- College of New Energy and Materials, China University of Petroleum (Beijing), Beijing 102200, China
| | - Feng Yang
- Inner Mongolia Key Laboratory of Rare Earth Steel Production Research and Development, Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, China
- Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, China
| | - Jianzhong He
- Inner Mongolia Key Laboratory of Rare Earth Steel Production Research and Development, Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, China
- Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, China
| | - Zhi Liu
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
- College of New Energy and Materials, China University of Petroleum (Beijing), Beijing 102200, China
| | - Tianle Fu
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
- College of New Energy and Materials, China University of Petroleum (Beijing), Beijing 102200, China
| | - Bing Wang
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
| | - Xiaoping Chen
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
| | - Shujun Jia
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
| | - Qingyou Liu
- Central Iron and Steel Research Institute Limited Company, Beijing 100081, China
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Feng G, Ren L, Yang J. Study on Influence of Rare Earth Ce on Micro and Macro Properties of U75V Steel. MATERIALS (BASEL, SWITZERLAND) 2024; 17:579. [PMID: 38591405 PMCID: PMC10856740 DOI: 10.3390/ma17030579] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/06/2023] [Revised: 01/14/2024] [Accepted: 01/16/2024] [Indexed: 04/10/2024]
Abstract
Non-metallic inclusions in steel have great influence on the continuity of the steel matrix and the mechanical properties of steel. The precipitation sequence of Ce inclusions in molten steel is predicted by thermodynamic calculations. The results show that Ce content will affect the precipitation sequence of rare earth inclusions in molten steel, and the formation of CeO2, Ce2O3 and CeAlO3 will be inhibited with the increase in Ce content. Our laboratory smelted the test steel without rare earth additive and the test steel with rare earth Ce additive (0.0008%, 0.0013%, 0.0032%, 0.0042%). It was found that the MnS inclusions and inclusions containing Al, Ca, Mg and Si oxides or sulfides in the steel after rare earth addition were modified into complex inclusions containing CeAlO3 and Ce2O2S. The size of inclusion in steel was reduced and the aspect ratio of inclusion was improved. The addition of Ce also improved the grain size of U75V steel and significantly refined the pearlite lamellar spacing. After mechanical property testing of the test steel, it was found that when Ce is increased within 0.0042%, the tensile and impact properties of U75V steel are also improved.
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Affiliation(s)
| | - Lei Ren
- School of Materials and Metallurgy, Inner Mongolia University of Science and Technology (IMUST), Baotou 014010, China; (G.F.); (J.Y.)
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Yin CC, Cheng L, Wang ZH, Zhao TL, Cheng S, Hu SE, Liu ZC, Luo D, Xiao DH, Jin X, Liu HK, Wu KM. Local Corrosion Behaviors in the Coarse-Grained Heat-Affected Zone in a Newly Developed Zr-Ti-Al-RE Deoxidized High-Strength Low-Alloy Steel. MATERIALS (BASEL, SWITZERLAND) 2023; 16:876. [PMID: 36676613 PMCID: PMC9864991 DOI: 10.3390/ma16020876] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/03/2022] [Revised: 12/24/2022] [Accepted: 01/09/2023] [Indexed: 06/17/2023]
Abstract
Oxide metallurgy technology can improve the microstructure of a coarse-grained heat-affected zone (CGHAZ) but introduces extra inclusions. Local corrosion behavior of the CGHAZ of a Zr-Ti-Al-RE deoxidized steel was investigated in this work using theoretical calculations and experimental verification. The modified inclusions have a (Zr-Mg-Al-Ca-RE)Ox core claded by a CaS and TiN shell. CaS dissolves first, followed by the oxide core, leaving TiN parts. This confirms that the addition of rare earth can reduce lattice distortion and prevent a galvanic couple between the inclusions and the matrix, while the chemical dissolution of CaS causes localized acidification, resulting in the pitting corrosion initiation.
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Affiliation(s)
- Chao-Chao Yin
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Lin Cheng
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Zhi-Hui Wang
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Tian-Liang Zhao
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Shi Cheng
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Shu-E Hu
- Iron and Steel Institute, Shandong Iron & Steel Group Rizhao Co., Ltd., Rizhao 276800, China
| | - Zi-Cheng Liu
- Department of Manufacturing, Baoshan Iron & Steel Co., Ltd., Shanghai 201999, China
| | - Deng Luo
- Technology Center, Hunan Valin Xiangtan Steel Co., Ltd., Xiangtan 411101, China
| | - Da-Heng Xiao
- Technology Center, Hunan Valin Xiangtan Steel Co., Ltd., Xiangtan 411101, China
| | - Xing Jin
- Department of Manufacturing, Nanjing Iron & Steel Co., Ltd., Nanjing 210044, China
| | - Han-Kun Liu
- Iron and Steel Institute, China Petroleum Group Ocean Engineering (Qingdao) Co., Ltd., Qingdao 266520, China
| | - Kai-Ming Wu
- The State Key Laboratory of Refractories and Metallurgy, Hubei Province Key Laboratory of Systems Science on Metallurgical Processing, International Research Institute for Steel Technology, Collaborative Center on Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
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Effect of Rare Earth Cerium Content on Manganese Sulfide in U75V Heavy Rail Steel. METALS 2022. [DOI: 10.3390/met12061012] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
To study the effect of Ce on the morphology of manganese sulfide, we added different contents of Ce into U75V heavy rail steel. The composition and morphology of sulfide in steel were analyzed. The inclusions’ number, size, and aspect ratio were analyzed by automatic scanning electron microscope ASPEX. The results show that the inclusions in heavy rail steel without Ce are elongated MnS and irregular Al-Si-Ca-O inclusions. With the increase of Ce from 52 ppm to 340 ppm, the composition of main inclusions changes along the route of Ce2O2S-MnS → Ce2O2S-MnS-Ce2S3 → Ce2O2S-Ce3S4-Ce2S3 → Ce2O2S-Ce3S4-CeS. Ce has a noticeable spheroidization effect on MnS, which can make inclusions finely dispersed. When Ce content is 139 ppm, the average size of inclusions is the smallest. The mechanism of Ce-modified MnS was discussed by combining experimental results with thermodynamic calculations. Finally, the effect of Ce treatment on inhibiting MnS deformation was verified by simulated rolling.
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Abstract
Trace element arsenic is detrimental to the quality and properties of steel products. We used lanthanum to modify the distribution of arsenic by the formation of arsenic rare earth inclusions and investigated all inclusions on the full profile of the ingots prepared in the laboratory. The results show that the addition of lanthanum has dramatically influenced the distribution of arsenic in the ingots by the formation of arsenic inclusions. The arsenic inclusions turn out to be mainly the cluster-shaped La-S-As, as well as its composite inclusions combined with LaS and La-As. La-S-As can be considered a solid solution of LaS and LaAs. They distribute mainly at the top surface of the ingots within 3 mm, at the side and bottom surfaces within 1.5 mm, leading to a dramatic decrease of arsenic concentration at the inner part of the ingots. This distribution characteristic of La-S-As can be used to manufacture steel ingots with very low arsenic concentration by peeling off these (La-S-As)-containing layers. On the contrary, the distribution of composite inclusions (La-S-As)-(La-As) and single-phase La-As, is uniform. Except for the reaction with arsenic, lanthanum can also react with phosphorous and antimony to modify the existing state of these trace elements.
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