In-Situ TEM Study of a Nanoporous Ni–Co Catalyst Used for the Dry Reforming of Methane

Interfacial Metal-Support Interaction and Catalytic Performance of Perovskite LaCrO3-Supported Ru Catalyst

Interfacial metal-support interaction (MSI) significantly affects the dispersion of active metals on the surface of the catalyst support and impacts catalyst performance. Understanding MSI is crucial for developing highly active and stable catalysts with a low metal loading, particularly for noble metal catalysts. In this work, we synthesized LaRuxCr1-xO3 catalysts with low Ru loading (x = 0.005, 0.01, and 0.02) using the sol-gel self-combustion method. We found that all of the Ru atoms immediately above or below the metal-support interface are closely bonded to the perovskite LaCrO3 surface lattice through Ru-O bonds, enhancing the MSI via interfacial reaction and charge transfer mechanisms. We identified a variety of Ru species, including small 3D Ru nanoparticles, 2D dispersed Ru surface atoms, and even 0D Ru single atoms. These highly dispersed Ru species exhibit high activity and stability under dry reforming of methane (DRM) conditions. The LaRu0.01Cr0.99O3 catalyst with very low Ru loading (0.42 wt %) was stable over a 50 h DRM test and the carbon deposition was negligible. The CH4 and CO2 conversions at 750 °C reached 83 and 86%, respectively, approaching the theoretical thermodynamic equilibrium values.

In-situ TEM study from the perspective of holders

During the in situ transmission electron microscopy (TEM) observations, the diverse functionalities of different specimen holders play a crucial role. We hereby provide a comprehensive overview of the main types of holders, associated technologies and case studies pertaining to the widely employed heating and gas heating methods, from their initial developments to the latest advancement. In addition to the conventional approaches, we also discuss the emergence of holders that incorporate a micro-electro-mechanical system (MEMS) chip for in situ observations. The MEMS technology offers a multitude of functions within a single chip, thereby enhancing the capabilities and versatility of the holders. MEMS chips have been utilized in environmental-cell designs, enabling customized fabrication of diverse shapes. This innovation has facilitated their application in conducting in situ observations within gas and liquid environments, particularly in the investigation of catalytic and battery reactions. We summarize recent noteworthy studies conducted using in situ liquid TEM. These studies highlight significant advancements and provide valuable insights into the utilization of MEMS chips in environmental-cells, as well as the expanding capabilities of in situ liquid TEM in various research domains.

In Situ TEM Study of Rh Particle Sintering for Three-Way Catalysts in High Temperatures

One of the main factors in the deterioration of automobile three-way catalysts is the sintering of platinum group metals (PGMs). In this study, we used in situ tunneling electron microscopy (TEM) to examine the sintering of Rh particles as the temperature increases. Two types of environmental conditions were tested, namely, vacuum atmosphere with heating up to 1050 °C, and N2 with/without 1% O2 at 1 atm and up to 1000 °C. Under vacuum, Rh particles appeared to be immersed in ZrO2. In contrast, at 1 atm N2 with or without 1% O2, the sintered Rh particles appeared spherical and not immersed in ZrO2. The latter trend of Rh sintering resembles the actual engine-aged catalyst observed ex situ in this study. In the N2 atmosphere, the sintering of support material (ZrO2 or Y-ZrO2) was first observed by in situ TEM, followed by Rh particle sintering. The Rh particle size was slightly smaller on Y-ZrO2 compared to that on ZrO2. To better understand these experimental results, density functional theory was used to calculate the systems’ junction energies, assuming three layers of Rh(111) 4 × 4 structures joined to the support material (ZrO2 and Y-ZrO2). The calculated energies were consistent with the in situ TEM observations in the N2 atmosphere.

Nanoporous metal-polymer composite membranes for organics separations and catalysis

Metallic thin-film composite membranes are produced by sputtering metal films onto commercial polymer membranes. The separations capability of the membrane substrate is enhanced with the addition of a 10 nm Ta film. The addition of a tantalum layer decreases the molecular weight cutoff of the membrane from 70 kDa dextran (19 nm) to below 5 kDa (6 nm). Water flux drops from 168 LMH/bar (LMH: liters/meters2/hour) (polymer support) to 8.8 LMH/bar (Ta composite). A nanoporous layer is also added to the surface through Mg/Pd film deposition and dealloying. The resulting nanoporous Pd is a promising catalyst with a ligament size of 4.1 ± 0.9 nm. The composite membrane's ability to treat water contaminated with chlorinated organic compounds (COCs) is determined. When pressurized with hydrogen gas, the nanoporous Pd composite removes over 70% of PCB-1, a model COC, with one pass. These nanostructured films can be incorporated onto membrane supports enabling diverse reactions and separations.

Nanoporous Nickel Composite Catalyst for the Dry Reforming of Methane

The development of efficient catalysts with high activities and durabilities for use in the dry reforming of methane (DRM) is desirable but challenging. We report the development of a nanoporous nickel composite (nanoporous Ni/Y₂O₃) via a facile one-step dealloying technique, for use in the DRM. Focusing on the low-temperature DRM, our composite possessed remarkable activity and durability against coking compared with conventional particle-based Ni catalysts. This was attributed to the aluminum oxides present on the Ni surface, which suppress pore coarsening. In addition, the inert bundled Y₂O₃ nanowires are suitable for use as substrates for nanoporous Ni.

Time Evolution Characterization of Atmospheric-Pressure Plasma Jet (APPJ)-Synthesized Pt-SnOx Catalysts

We characterize the time evolution (≤120 s) of atmospheric-pressure plasma jet (APPJ)-synthesized Pt-SnOx catalysts. A mixture precursor solution consisting of chloroplatinic acid and tin(II) chloride is spin-coated on fluorine-doped tin oxide (FTO) glass substrates, following which APPJ is used for converting the spin-coated precursors. X-ray photoelectron spectroscopy (XPS) indicates the conversion of a large portion of metallic Pt and a small portion of metallic Sn (most Sn is in oxidation states) from the precursors with 120 s APPJ processing. The dye-sensitized solar cell (DSSC) efficiency with APPJ-synthesized Pt-SnOx CEs is improved greatly with only 5 s of APPJ processing. Electrochemical impedance spectroscopy (EIS) and Tafel experiments confirm the catalytic activities of Pt-SnOx catalysts. The DSSC performance can be improved with a short APPJ processing time, suggesting that a DC-pulse nitrogen APPJ can be an efficient tool for rapidly synthesizing catalytic Pt-SnOx counter electrodes (CEs) for DSSCs.