Parametric Effects of Mechanical Alloying on Carbon Nanofiber Catalyst Production in the Ni-Cu System

Three-Dimensional Surface Stereometric Analysis of Ni-Cu Films with Different Cu Contents

The purpose of this work is a stereometric analysis of Ni-Cu thin films to obtain the three-dimensional (3D) microtexture surface based on atomic force microscopy (AFM). Four Ni-Cu thin films on glass and silicon substrates were prepared by a capacitively coupled RF-PECVD system with a 13.56 MHz power supply. The AFM data of the samples were stereometrically analyzed, and the surface microtexture was determined according to the definition of relevant parameters in the standards ISO 25178-2:2012 and ASME B46.1-2009. All microtexture features can be implemented in numerical programs to simulate advanced microtexture models under specific microstructure and composition conditions. The results can be used to validate theoretical models for predicting or correlating the surface parameters of nanostructures. The Ni-Cu films with 40% Cu have a more irregular surface; hence, the maximum Sq value of the as-deposited Ni-Cu films is about 81.24 μm. The core roughness height Sk is calculated as a difference between two extreme levels (maximal and minimal) of the surface core, for which Ni-Cu films with 40% Cu have a maximum value of 183.4 μm. Since the surface kurtosis (Sku) of all sample films was lower than 7, there are very small peaks or valleys on the film surface and for Ni-Cu films with 5% Cu with a value of 3.568. With increasing Cu content, the height distribution histograms of films show more uniform distributions.

A Comprehensive Review on Hydrogen Absorption Behaviour of Metal Alloys Prepared through Mechanical Alloying

Hydride-forming alloys are currently considered reliable and suitable hydrogen storage materials because of their relatively high volumetric densities, and reversible H2 absorption/desorption kinetics, with high storage capacity. Nonetheless, their practical use is obstructed by several factors, including deterioration and slow hydrogen absorption/desorption kinetics resulting from the surface chemical action of gas impurities. Lately, common strategies, such as spark plasma sintering, mechanical alloying, melt spinning, surface modification and alloying with other elements have been exploited, in order to overcome kinetic barriers. Through these techniques, improvements in hydriding kinetics has been achieved, however, it is still far from that required in practical application. In this review, we provide a critical overview on the effect of mechanical alloying of various metal hydrides (MHs), ranging from binary hydrides (CaH2, MgH2, etc) to ternary hydrides (examples being Ti-Mn-N and Ca-La-Mg-based systems), that are used in solid-state hydrogen storage, while we also deliver comparative study on how the aforementioned alloy preparation techniques affect H2 absorption/desorption kinetics of different MHs. Comparisons have been made on the resultant material phases attained by mechanical alloying with those of melt spinning and spark plasma sintering techniques. The reaction mechanism, surface modification techniques and hydrogen storage properties of these various MHs were discussed in detail. We also discussed the remaining challenges and proposed some suggestions to the emerging research of MHs. Based on the findings obtained in this review, the combination of two or more compatible techniques, e.g., synthesis of metal alloy materials through mechanical alloying followed by surface modification (metal deposition, metal-metal co-deposition or fluorination), may provide better hydriding kinetics.

Enhanced Performance of Bimetallic Co-Pd Catalysts Prepared by Mechanical Alloying

Bimetallic catalysts can provide enhanced performance, and Co-based catalysts in particular have been studied in various respects for their activity in the deposition of carbon nanofibers (CNFs). The majority of studies on CNF catalysis use co-precipitation to create alloys, but recent work has demonstrated the suitability of mechanical alloying (MA) by ball milling to reduce cost and increase catalytic activity. This work establishes the unique ability of MA to control the microstructure to produce bimetallic composites, which retain distinct metallic phases that improve catalytic activity. It is demonstrated that Co-Pd alloys reach a maximum in catalytic activity at an intermediate time of mechanical activation, where 30 min of milling outperformed samples milled for 5, 15, 60, and 240 min at a reaction temperature of 550 °C and a 1:4 C2H4:H2 reactant ratio. This indicates there is benefit to retaining the metals in distinct phases in close proximity. Ball milling provides a relatively simple and scalable method to achieve these unique microstructures, and in the optimal condition tested here, the activity toward carbon deposition is increased fourfold over prior work. Furthermore, the minimum temperature for deposition is also reduced. The characteristics of these materials, the effects of milling and annealing, and the underlying mechanisms of deposition are discussed.