A-242 Aluminium Alloy Foams Manufacture from the Recycling of Beverage Cans

Production of Open-Cell Metal Foams by Recycling of Aluminum Alloy Chips

In this paper, an innovative sustainable method of producing metal foams was presented. The base material was aluminum alloy waste in the form of chips obtained by machining process. The leachable agent, used to create pores in the metal foams, was natrium chloride, which was later removed by leaching, resulting in metal foams with open cells. Open-cell metal foams were produced with three different input parameters: volume percentage of natrium chloride, compaction temperature, and force. The obtained samples were subjected to compression tests during which displacements and compression forces were measured to obtain the necessary data for further analysis. To determine the influence of the input factors on the selected response values such as relative density, stress and energy absorption at 50% deformation, an analysis of variance was performed. As expected, the volume percentage of natrium chloride was shown to be the most influential input factor because it has a direct impact on the obtained metal foam porosity and thus on the density. The optimal values of the input parameters with which the metal foams will have the "most desirable" performances are a 61.44% volume percentage of natrium chloride, a compaction temperature of 300 °C and a compaction force of 495 kN.

Brief Review on Experimental and Computational Techniques for Characterization of Cellular Metals

The paper presents a brief review of the main experimental and numerical techniques and standards to investigate and quantify the structural, mechanical, thermal, and acoustic properties of cellular metals. The potential of non-destructive techniques, such as X-ray computed tomography and infrared thermography are also presented.

Automated Continuous Production Line of Parts Made of Metallic Foams

The paper presents an automated continuous production line (7 m × 1.5 m × 1 m) of high-quality metallic foams using a powder metallurgical method. This continuous production line was used to obtain metal foam parts and/or components by heating the foamable precursor material at melting temperatures close to the temperature of the metallic matrix and cooling the formed liquid metallic foam (in liquid state), which then results in a solid closed-cell metallic foam. This automated continuous production line is composed of a continuous foaming furnace, a cooling sector and a robotic system. This installation has enabled a technological breakthrough with many improvements solving some technical problems and eliminating the risks and dangers related to the safety of workers due to the high temperatures involved in this process. The whole process becomes automatic without any need for human intervention.