Fabrication of a Low Adhesive Superhydrophobic Surface on Ti6Al4V Alloys Using TiO₂/Ni Composite Electrodeposition

Study on the High-Efficiency Preparation of Superhydrophobic Polymer Thin Films by Continuous Micro/Nano Imprinting

In order to improve the preparation efficiency, quality stability, and large-area preparation of superhydrophobic thin films, a roll-to-roll continuous micro-nano imprinting method for the efficient preparation of superhydrophobic polymer films is proposed. A wear-resistant mold roller with hierarchical microstructure is prepared by wire electrical discharge machining (WEDM). The rheological filling model is constructed for revealing the forming mechanism of superhydrophobic polymer films during continuous micro/nano imprinting. The effects of imprinting temperature, rolling speed and the surface texture size of the template on the surface texture formation rate of polymer films are analyzed. The experimental results show that, compared with other process methods, the template processed by WEDM shows excellent wear resistance. Moreover, the optimal micro/nano imprinting parameters are the mold temperature of 190 °C (corresponding film temperature of 85 ± 5 °C), rolling speed of 3 rpm and roller gap of 0.1 mm. The maximum contact angle of the polymer film is 154°. In addition, the superhydrophobic polymer thin film has been proven to have good self-cleaning and anti-icing performance.

Nanostructured Superhydrophobic Titanium-Based Materials: A Novel Preparation Pathway to Attain Superhydrophobicity on TC4 Alloy

This study develops the nanostructured superhydrophobic titanium-based materials using a combined preparation method of laser marking step and the subsequent anodizing step. The structural properties were determined using an X-ray diffractometer (XRD) and scanning electron microscope (SEM), while the performance was explored by wear and corrosion tests. The laser marking caused a rough surface with paralleled grooves and protrusions, revealing surface superhydrophobicity after organic modification. The anodizing process further created a titanium oxide (TiO₂) nanotube film. Both phase constituent characterization and surface elemental analysis prove the uniform nanofilm. The inert nanosized oxide film offers improved stability and superhydrophobicity. Compared to those samples only with the laser marking process, the TiO₂ nanotube film enhances the corrosion resistance and mechanical stability of surface superhydrophobicity. The proposed preparation pathway serves as a novel surface engineering technique to attain a nanostructured superhydrophobic surface with other desirable performance on titanium alloys, contributing to their scale-up applications in diverse fields.

Study on Preparation of Superhydrophobic Ni-Co Coating and Corrosion Resistance by Sandblasting–Electrodeposition

To enhance the corrosion resistance of type C45E4 substrates, a superhydrophobic Ni-Co coating was prepared on a C45E4 surface by sandblasting pretreatment and electrodeposition. The surface microstructure, three-dimensional surface roughness, and crystal structure of the coating was characterized by scanning electron microscope, laser scanning confocal microscope, and X-ray diffraction. An optical surface contact angle measuring instrument and an electrochemical workstation was used to characterize the wettability and corrosion resistance of the surface. The results showed that the water contact angle reached 151.2 degrees on the Ni-Co coating surface. The surface was superhydrophobic and still had stable hydrophobicity after four months. In electrochemical corrosion experiments. Compared with polishing pretreatment, the corrosion current density of superhydrophobic Ni-Co coating prepared by sandblasting pretreatment reached Icorr = 5.05 × 10−7 A·cm−2, and the corrosion potential reached Ecorr = −0.33 V. The superhydrophobic Ni-Co coating had excellent corrosion resistance.

Fabrication of Self-Cleaning Superhydrophobic Surfaces with Improved Corrosion Resistance on 6061 Aluminum Alloys

Aluminum alloys are widely used, but they are prone to contamination or damage under harsh working environments. In this paper, a self-cleaning superhydrophobic aluminum alloy surface with good corrosion resistance was successfully fabricated via the combination of sand peening and electrochemical oxidation, and it was subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphology, surface wettability, and corrosion resistance were investigated using a scanning electron microscope (SEM), an optical contact angle measurement, and an electrochemical workstation. The results show that binary rough structures and an FAS film with a low surface energy on the Al alloy surfaces confer good superhydrophobicity with a water contact angle of 167.5 ± 1.1° and a sliding angle of 2.5 ± 0.7°. Meanwhile, the potentiodynamic polarization curve shows that the corrosion potential has a positively shifted trend, and the corrosion current density decreases by three orders of magnitude compared with that of the original aluminum alloy sample. In addition, the chemical stability of the as-prepared superhydrophobic surface was evaluated by dripping test using solutions with different pH values for different immersion time. It indicates that the superhydrophobic surface could provide long-term corrosion protection for aluminum alloys. Consequently, the as-prepared superhydrophobic surface has excellent contamination resistance and self-cleaning efficacy, which are important for practical applications.

Molecular Dynamics Simulation of the Influence of Nanoscale Structure on Water Wetting and Condensation

Recent advances in the microfabrication technology have made it possible to control surface properties at micro- and nanoscale levels. Functional surfaces drastically change wettability and condensation processes that are essential for controlling of heat transfer. However, the direct observation of condensation on micro- and nanostructure surfaces is difficult, and further understanding of the effects of the microstructure on the phase change is required. In this research, the contact angle of droplets with a wall surface and the initial condensation process were analyzed using a molecular dynamics simulation to investigate the impact of nanoscale structures and their adhesion force on condensation. The results demonstrated the dependence of the contact angle of the droplets and condensation dynamics on the wall structure and attractive force of the wall surface. Condensed water droplets were adsorbed into the nanostructures and formed a water film in case of a hydrophilic surface.