Development of a Thermoelectric and Electromagnetic Hybrid Energy Harvester from Water Flow in an Irrigation System

A 7.5-mV Input and 88%-Efficiency Single-Inductor Boost Converter with Self-Startup and MPPT for Thermoelectric Energy Harvesting

This paper presents a single-inductor boost converter for thermoelectric energy harvesting. A two-stages startup circuit with a three-phase operation is adopted to obtain self-startup with a single inductor. To extract the maximum energy, a coarse- and fine-tuning MPPT is proposed to adaptively and effectively track the internal source resistance. By designing a zero-current detector, the synchronization loss is reduced, which significantly improves the peak efficiency. The boost converter is implemented in a 0.18-μm standard CMOS process. Simulation results show that the converter self-starts the operation from a TEG voltage of 128 mV and achieves 88% peak efficiency, providing a maximum output power of 3.78 mW. The improved MPPT enables the converter to sustain the operation at an input voltage as low as 7.5 mV after self-startup.

A Non-Resonant Piezoelectric-Electromagnetic-Triboelectric Hybrid Energy Harvester for Low-Frequency Human Motions

With the rapid development of wireless communication and micro-power technologies, smart wearable devices with various functionalities appear more and more in our daily lives. Nevertheless, they normally possess short battery life and need to be recharged with external power sources with a long charging time, which seriously affects the user experience. To help extend the battery life or even replace it, a non-resonant piezoelectric-electromagnetic-triboelectric hybrid energy harvester is presented to effectively harvest energy from low-frequency human motions. In the designed structure, a moving magnet is used to simultaneously excite the three integrated energy collection units (i.e., piezoelectric, electromagnetic, and triboelectric) with a synergistic effect, such that the overall output power and energy-harvesting efficiency of the hybrid device can be greatly improved under various excitations. The experimental results show that with a vibration frequency of 4 Hz and a displacement of 200 mm, the hybrid energy harvester obtains a maximum output power of 26.17 mW at 70 kΩ for one piezoelectric generator (PEG) unit, 87.1 mW at 500 Ω for one electromagnetic generator (EMG) unit, and 63 μW at 140 MΩ for one triboelectric nanogenerator (TENG) unit, respectively. Then, the generated outputs are adopted for capacitor charging, which reveals that the performance of the three-unit integration is remarkably stronger than that of individual units. Finally, the practical energy-harvesting experiments conducted on various body parts such as wrist, calf, hand, and waist indicate that the proposed hybrid energy harvester has promising application potential in constructing a self-powered wearable system as the sustainable power source.

Review of Thermoelectric Generators at Low Operating Temperatures: Working Principles and Materials

Thermoelectric generators (TEGs) are a form of energy harvester and eco-friendly power generation system that directly transform thermal energy into electrical energy. The thermoelectric (TE) method of energy harvesting takes advantage of the Seebeck effect, which offers a simple solution for fulfilling the power-supply demand in almost every electronics system. A high-temperature condition is commonly essential in the working mechanism of the TE device, which unfortunately limits the potential implementation of the device. This paper presents an in-depth analysis of TEGs at low operating temperature. The review starts with an extensive description of their fundamental working principles, structure, physical properties, and the figure of merit (ZT). An overview of the associated key challenges in optimising ZT value according to the physical properties is discussed, including the state of the art of the advanced approaches in ZT optimisation. Finally, this manuscript summarises the research status of Bi2Te3-based semiconductors and other compound materials as potential materials for TE generators working at low operating temperatures. The improved TE materials suggest that TE power-generation technology is essential for sustainable power generation at near-room temperature to satisfy the requirement for reliable energy supplies in low-power electrical/electronics systems.

Flourishing energy harvesters for future body sensor network: from single to multiple energy sources

Body sensor network (bodyNET) offers possibilities for future disease diagnosis, preventive health care, rehabilitation, and treatment. However, the eventual realization demands reliable and sustainable power sources. The flourishing energy harvesters (EHs) have provided prominent techniques for practically addressing the concurrent energy issue. Targeting for a specific energy source, wearable EHs with a sole conversion mechanism are well investigated. Hybrid EHs integrating different effects for a single source or multi-sources are attaining growing attention, for they provide another degree of freedom concerning a higher-level energy utility. Merging EHs with other functional electronics, diversified functional self-sustainable systems are developed, paving the way for the accomplishment of bodyNET. This review introduces the evolution of wearable EHs from a single effect to hybridized mechanisms for multiple energy sources and wearable to implantable self-sustainable systems. Last, we provide our perspectives on the future development of hybrid EHs to be more competitive with conventional batteries.

Self-Powered Autonomous Wireless Sensor Node by Using Silicon-Based 3D Thermoelectric Energy Generator for Environmental Monitoring Application

In this paper, we present the results of a preliminary study on the self-powered autonomous wireless sensor node by using thermoelectric energy generator based on Silicon (Si) thermoelectric legs, energy management integrated circuit (EMIC), Radio Frequency (RF) module with a temperature and humidity sensor, etc. A novel thermoelectric module structure is designed as an energy generator module, which consists of 127 pairs of Silicon legs and this module is fabricated and tested to demonstrate the feasibility of generating electrical power under the temperature gradient of 70K. EMIC has three key features besides high efficiency, which are maximum power point tracking (MPPT), cold start, and complete self-power operation. EMIC achieved a cold start voltage of 200 mV, peak efficiency of 78.7%, MPPT efficiency 99.4%, and an output power of 34 mW through only the Thermoelectric Generator (TEG) source. To assess the capability of the device as a small scale power source for internet of things (IoT) service, we also tested energy conversion and storage experiments. Finally, the proposed sensor node system which can transmit and monitor the information from the temperature and humidity sensor through the RF module in real time demonstrates the feasibility for variable applications.

Fabrication and Characterization of Flexible Thermoelectric Generators Using Micromachining and Electroplating Techniques

This study involves the fabrication and measurement of a flexible thermoelectric generator (FTG) using micromachining and electroplating processes. The area of the FTG is 46 × 17 mm², and it is composed of 39 thermocouples in series. The thermoelectric materials that are used for the FTG are copper and nickel. The fabrication process involves patterning a silver seed layer on the polymethyl methacrylate (PMMA) substrate using a computer numerical control (CNC) micro-milling machine. Thermoelectric materials, copper and nickel, are deposited on the PMMA substrate using an electroplating process. An epoxy polymer is then coated onto the PMMA substrate. Acetone solution is then used to etch the PMMA substrate and to transfer the thermocouples to the flexible epoxy film. The FTG generates an output voltage (OV) as the thermocouples have a temperature difference (ΔT) between the cold and hot parts. The experiments show that the OV of the FTG is 4.2 mV at ΔT of 5.3 K and the output power is 429 nW at ΔT of 5.3 K. The FTG has a voltage factor of 1 μV/mm²K and a power factor of 19.5 pW/mm²K². The FTG reaches a curvature of 20 m^-1.

Investigation of Position Sensing and Energy Harvesting of a Flexible Triboelectric Touch Pad

Triboelectric nanogenerator (TENG) is a promising technology because it can harvest energy from the environment to enable self-sustainable mobile and wearable electronic devices. In this work, we present a flexible touch pad capable of detecting the contact location of an object and generating substantial energy simultaneously based on the coupling of triboelectric effects and electrostatic induction. The touch pad consists of Polytetrafluoroethylene (PTFE) thin film, multiple Aluminum (Al) electrodes and Polyethylene terephthalate (PET) layers, which can be achieved through low cost, simplified and scalable fabrication process. Different from the conventional multi-pixel-based positioning sensor (i.e., large array of sensing elements and electrodes), the analogue method proposed here is used to implement the positioning function with only four electrodes. Position location can achieve a detecting resolution of as small as 1.3 mm (the size of locating layer is 7.5 cm × 7.5 cm). For the energy harvesting part, a multilayer structure is designed to provide higher current output. The open circuit voltage of the device is around 420 V and the short circuit current can reach up to 6.26 µA with current density of 0.25 µA/cm². The maximum output power obtained is approximately 10 mW, which is 0.4 mW/cm². The flexibility and significantly reduced number of electrodes enable the proposed touch pad to be readily integrated into portable electronic devices, such as intelligent robots, laptops, healthcare devices, and environmental surveys, etc.