Liberation Characteristics of Ta–Sn Ores from Penouta, NW Spain

The Energy Cost of Extracting Critical Raw Materials from Tailings: The Case of Coltan

Niobium and tantalum are mainly produced from columbite–tantalite ores, and 60% of their production is nowadays located in the Democratic Republic of Congo and Rwanda. The concentration of supply, the scarcity, the wide range of use in all electronic devices, and the expected future demand boosted by the clean and digital transition means that Nb and Ta have high supply risks. In this context, extraction from rich Ta and Nb tailings from abandoned mines could partly offset such risks. This study analyzes the energy cost that the reprocessing of both elements from tailings would have. To that end, we simulate with HSC Chemistry software the different processes needed to beneficiate and refine both metals from zinc tailings as a function of Nb and Ta concentration. At current energy and metal prices, tantalum recovery from rich Ta-Nb tailings would be cost-effective if ore-handling costs were allocated to a paying metal. By way of contrast, niobium recovery would not be favored unless market prices increase.

Variability of the Ball Mill Bond’s Standard Test in a Ta Ore Due to the Lack of Standardization

There is no doubt about the practical interest of Fred Bond’s methodology in the field of comminution, not only in tumbling mills design and operation but also in mineral raw materials grindability characterization. Increasing energy efficiency in comminution operations globally is considered a significant challenge involving several Sustainable Development Goals (SDGs). In particular, the Bond work index (wi) is considered a critical parameter at an industrial scale, provided that power consumption in comminution operations accounts for up to 40% of operational costs. Despite this, the variability of wi when performing the ball mill Bond’s standard test is not always understood enough. This study shows the results of a variability analysis (a 33 factorial design) performed to elucidate the influence on wi of several parameters obtained from the particle size distribution (PSD) in feed and product. Results showed a clear variability in the work and grindability indexes with some of the variables considered.

Variability Study of Bond Work Index and Grindability Index on Various Critical Metal Ores

It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills). The relationship between wi and grinding size did not show a clear correlation, while the grindability index (gpr) and the grinding size showed a robust correlation, fitting in all cases to a quadratic curve with a very high regression coefficient. This result suggests that, when performing correlation studies among ore grindability and rock mechanics parameters, it is advised to use the grindability index instead of the Bond work index.