Phase Transitions in the α–γ–β Spodumene Thermodynamic System and Impact of γ-Spodumene on the Efficiency of Lithium Extraction by Acid Leaching

Direct extraction of lithium from ores by electrochemical leaching

With the rapid increase in lithium consumption for electric vehicle applications, its price soared during the past decade. To secure a reliable and cost-effective supply chain, it is critical to unlock alternative lithium extraction resources beyond conventional brine. In this study, we develop an electrochemical method to directly leach lithium from α-phase spodumene. We find the H2O2 promoter can significantly reduce the leaching potential by facilitating the electron transfer and changing the reaction path. Upon leaching, β-phase spodumene shows a typical phase transformation to HAlSi2O6, while leached α-phase remains its original crystal phase with a lattice shrinkage. To demonstrate the scale-up potential of electrochemical leaching, we design a catalyst-modified high-throughput current collector for high loading of suspended spodumene, achieving a leaching current of 18 mA and a leaching efficiency of 92.2%. Electrochemical leaching will revolutionize traditional leaching and recycling processes by minimizing the environmental footprint and energy consumption.

Surface Degradation of Thin-Layer Al/MgF2 Mirrors under Exposure to Powerful VUV Radiation

Thin-layer Al/MgF2 coatings are currently used for extraterrestrial far-UV astronomy as the primary and secondary mirrors of telescopes (such as "Spektr-UF"). Successful Hubble far-UV measurements have been performed thanks to MgF2 on Al mirror coatings. Damage of such thin-layer coatings has been previously studied under exposure to high-energy electrons/protons fluxes and in low Earth orbit environments. Meanwhile, there is an interest to test the stability of such mirrors under the impact of extreme radiation fluxes from pulsed plasma thrusters as a simulation of emergency onboard situations and other applications. In the present studies, the high current and compressed plasma jets were generated by a laboratory plasma thruster prototype and operated as effective emitters of high brightness (with an integral overall wavelength radiation flux of >1 MW/cm2) and broadband radiation. The spectrum rearrangement and hard-photon cut-off at energy above Ec were implemented by selection of a background gas in the discharge chamber. The discharges in air (Ec ≈ 6 eV), argon (Ec ≈ 15 eV) and neon (Ec ≈ 21 eV) were studied. X-ray diffraction and reflectometry, electron and atomic force microscopy, and IR and visible spectroscopy were used for coating characterization and estimation of degradation degree. In the case of the discharges in air with photon energies of E < 6 eV, only individual nanocracks were found and property changes were negligible. In the case of inert gases, the energy fraction was ≈50% in the VUV range. As found for inert background gases, an emission of such hard photons with energies higher than the MgF2 band gap energy of ≈10.8 eV caused a drastic light-induced ablation and degradation of the irradiated coatings. The upward trend of degradation with an increasing of the maximum photon energies was detected. The obtained data on the surface destruction are useful for the design of methods for coating stability tests and an understanding of the consequences of emergencies onboard space research stations.

Extraction of alumina and silica from high-silica bauxite by sintering with sodium carbonate followed by two-step leaching with water and sulfuric acid

Efficient utilization of high-silica bauxite and minimization of bauxite residue are of great significance for the sustainable development of the alumina industry. In this paper, a novel process is proposed to extract Al2O3 and SiO2 from high-silica bauxite without residue discharge, that is, sintering bauxite with Na2CO3 followed by two-step leaching with water and sulfuric acid. The effects of the sintering parameters on the process were investigated, and the phase transformations during sintering and leaching were revealed by using phase diagram, thermogravimetric analysis (TGA) and differential scanning calorimetric (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometer (EDS) methods. When the mixture of the high-silica bauxite and Na2CO3 with mole ratio of Na2O/(Al2O3 + SiO2) of 1 was sintered at 950 °C for 30 min, diaspore and kaolinite were primarily converted into Na1.95Al1.95Si0.05O4 and an amorphous phase, respectively. In the water leaching process, Na1.95Al1.95Si0.05O4 was dissolved while the amorphous phase underwent some transformations to form the water leaching residue, resulting in ∼84% of Al2O3 being extracted for alumina production. In the sulfuric acid leaching process, the amorphous phase in the water leaching residue dissolved, resulting in ∼13% of Al2O3 and ∼86% of SiO2 being extracted for the production of polyaluminium ferric sulfate (PAFS) and silica gel, respectively. The silica gel had a high purity, containing more than 88% of SiO2 after drying.

A review of lithium extraction from natural resources

Lithium is considered to be the most important energy metal of the 21st century. Because of the development trend of global electrification, the consumption of lithium has increased significantly over the last decade, and it is foreseeable that its demand will continue to increase for a long time. Limited by the total amount of lithium on the market, lithium extraction from natural resources is still the first choice for the rapid development of emerging industries. This paper reviews the recent technological developments in the extraction of lithium from natural resources. Existing methods are summarized by the main resources, such as spodumene, lepidolite, and brine. The advantages and disadvantages of each method are compared. Finally, reasonable suggestions are proposed for the development of lithium extraction from natural resources based on the understanding of existing methods. This review provides a reference for the research, development, optimization, and industrial application of future processes.

Multi-Technique Analytical Approach to Quantitative Analysis of Spodumene

The aim of this study was to establish the capability of X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) methods to determine different spodumene forms (α-, β- and γ-spodumene) occurring during heat treatment of lithium spodumene. It is essential to correctly identify and quantify the presence of different forms of spodumene after heat treatment to ensure optimum lithium extraction. A sample from the Haapaluoma lithium-pegmatite (western Finland) was used for this study. An experimental programme was initiated to model the progression of the mineral transformation at different stages through heat treatment. The specimen was broken down and split into five portions. One of the splits was analysed unheated with XRD, FTIR, XRF and ICP; the other four splits were analysed with XRD and FTIR after heat treatment at different temperatures from 850 to 1100 °C. In this study, we show that both laboratory-based XRD and portable FTIR methods are effective in identifying and quantifying α-, β- and ϒ-spodumene as well as impurities. The accuracy of the quantification of the minerals with XRD was established by using a mass balance calculation and was compared with the actual chemistry of the sample measured with ICP analysis. Fully quantitative XRD analysis of heat-treated spodumene is considered a challenge due to peak overlaps between the β-, and ϒ-spodumene forms, particularly when gangue minerals and amorphous content are present. The novelty of this study consists of the use of the XRD technique complemented by the Rietveld method to fully quantify the different forms of spodumene from one another: α-, β- and ϒ-spodumene, along with the gangue minerals and the amorphous content. It is also shown that reproducible systematic changes occur in the FTIR spectra that track the spodumene transformation during heat treatment. With more samples and cross-validation between the XRD results, the FTIR methodology could be developed further to provide semi-quantitative information on the different spodumene forms in the future. This would permit the use of a fast, cost-effective and portable technique for quality control of the spodumene forms, which would open opportunities across the Li value chain.

Physico-Chemical Characteristics of Spodumene Concentrate and Its Thermal Transformations

Spodumene concentrate from the Pilbara region in Western Australia was characterized by X-ray diffraction (XRD), Scanning Electron Microscope Energy Dispersive Spectroscopy (SEM-EDS) and Mineral Liberation Analysis (MLA) to identify and quantify major minerals in the concentrate. Particle diameters ranged from 10 to 200 microns and the degree of liberation of major minerals was found to be more than 90%. The thermal behavior of spodumene and the concentration of its polymorphs were studied by heat treatments in the range of 900 to 1050 °C. All three polymorphs of the mineral (α, γ and β) were identified. Full transformation of the α-phase was achieved at 975 °C and 1000 °C after 240 and 60 min treatments, respectively. SEM images of thermally treated concentrate revealed fracturing of spodumene grains, producing minor cracks initially which became more prominent with increasing temperature. Material disintegration, melting and agglomeration with gangue minerals were also observed at higher temperatures. The metastable γ-phase achieved a peak concentration of 23% after 120 min at 975 °C. We suggest 1050 °C to be the threshold temperature for the process where even a short residence time causes appreciable transformation, however, 1000 °C may be the ideal temperature for processing the concentrate due to the degree of material disintegration and α-phase transformation observed. The application of a first-order kinetic model yields kinetic parameters which fit the experimental data well. The resultant apparent activation energies of 655 and 731 kJ mol⁻¹ obtained for α- and γ-decay, respectively, confirm the strong temperature dependence for the spodumene polymorph transformations.

Characteristics of Thermal Parameters and Some Physical Properties of Mineral Eutectic Type: Petalite-Alkali Feldspars

The aim of the research was to check whether the system of three fluxes based on lithium aluminium silicate and alkali feldspars has a eutectic point, i.e., with the lowest melting temperature. Lithium was introduced into the mixtures in the form of petalite, which occurs naturally in nature (Bikita Zimbabwe deposit). Using naturally occurring raw materials such as petalite, sodium feldspar, and potassium feldspar, an attempt was made to obtain eutectics with the lowest melting point to facilitate thermal processing of the mineral materials. In addition, the high-temperature viscosity of the mineral alloys and physical parameters such as density, linear shrinkage, and open porosity were studied. The study showed that in these systems, there is one three-component eutectic at 1345 °C, with the lowest viscosity of 1·10⁵ Pas and the highest density of 2.34g/cm³, with a weight content of petalite 20%, sodium feldspar 20%, and potassium feldspar 20%.

Monitoring of Lithium Contents in Lithium Ores and Concentrate-Assessment Using X-ray Diffraction (XRD)

Lithium plays an increasing role in battery applications, but is also used in ceramics and other chemical applications. Therefore, a higher demand can be expected for the coming years. Lithium occurs in nature mainly in different mineralizations but also in large salt lakes in dry areas. As lithium cannot normally be analyzed using XRF-techniques (XRF = X-ray Fluorescence), the element must be analyzed by time consuming wet chemical treatment techniques. This paper concentrates on XRD techniques for the quantitative analysis of lithium minerals and the resulting recalculation using additional statistical methods of the lithium contents. Many lithium containing ores and concentrates are rather simple in mineralogical composition and are often based on binary mineral assemblages. Using these compositions in binary and ternary mixtures of lithium minerals, such as spodumene, amblygonite, lepidolite, zinnwaldite, petalite and triphylite, a quantification of mineral content can be made. The recalculation of lithium content from quantitative mineralogical analysis leads to a fast and reliable lithium determination in the ores and concentrates. The techniques used for the characterization were quantitative mineralogy by the Rietveld method for determining the quantitative mineral compositions and statistical calculations using additional methods such as partial least square regression (PLSR) and cluster analysis methods to predict additional parameters, like quality, of the samples. The statistical calculations and calibration techniques makes it especially possible to quantify reliable and fast. Samples and concentrates from different lithium deposits and occurrences around the world were used for these investigations. Using the proposed XRD method, detection limits of less than 1% of mineral and, therefore down to 0.1% lithium oxide, can be reached. Case studies from a hard rock lithium deposit will demonstrate the value of mineralogical monitoring during mining and the different processing steps. Additional, more complex considerations for the analysis of lithium samples from salt lake brines are included and will be discussed.

Simulation-Based Defect Engineering in “α-Spodumene”

Naturally occurring lithium-rich α-spodumene (α-LiAlSi2O6) is a technologically important mineral that has attracted considerable attention in ceramics, polymer industries, and rechargeable lithium ion batteries (LIBs). The defect chemistry and dopant properties of this material are studied using a well-established atomistic simulation technique based on classical pair-potentials. The most favorable intrinsic defect process is the Al-Si anti-site defect cluster (1.08 eV/defect). The second most favorable defect process is the Li-Al anti-site defect cluster (1.17 eV/defect). The Li-Frenkel is higher in energy by 0.33 eV than the Al-Si anti-site defect cluster. This process would ensure the formation of Li vacancies required for the Li diffusion via the vacancy-assisted mechanism. The Li-ion diffusion in this material is slow, with an activation energy of 2.62 eV. The most promising isovalent dopants on the Li, Al, and Si sites are found to be Na, Ga, and Ge, respectively. The formation of both Li interstitials and oxygen vacancies can be facilitated by doping of Ga on the Si site. The incorporation of lithium is studied using density functional theory simulations and the electronic structures of resultant complexes are discussed.

Silicate Mineral Eutectics with Special Reference to Lithium

In this paper, the system of natural mineral alkali fluxes used in typical mineral industry technologies was analyzed. The main objective was to reduce the melting temperature of the flux systems. Particular attention was paid to the properties of lithium aluminium silicates in terms of simplifying and accelerating the heat treatment process. In this area, an alkaline flux system involving lithium was analyzed. A basic flux system based on sodium potassium lithium aluminosilicates was analyzed; using naturally occurring raw materials such as spodumene, albite and orthoclase, an attempt was made to obtain the eutectic with the lowest melting point. Studies have shown that there are two eutectics in these systems, with about 30% spodumene content. The active influence of sodium feldspar was found.