Bioleaching of Iron, Copper, Lead, and Zinc from the Sludge Mining Sediment at Different Particle Sizes, pH, and Pulp Density Using Acidithiobacillus ferrooxidans

Improvement of Li and Mn bioleaching from spent lithium-ion batteries, using step-wise addition of biogenic sulfuric acid by Acidithiobacillus thiooxidans

Conventional spent lithium-ion battery (LIB) recycling procedures, which employ powerful acids and reducing agents, pose environmental risks. This work describes a unique and environmentally acceptable bioleaching method for Li and Mn recovery utilizing Acidithiobacillus thiooxidans, a sulfur-oxidizing bacteria that may produce sulfuric acid biologically. The novel feature of this strategy is the step-by-step addition of biogenic sulfuric acid, which differs significantly from conventional methods that use chemical reagents. We expected that gradually introducing biogenic sulfuric acid produced by A. thiooxidans would improve metal leaching at high pulp density. To investigate this, LIBs were disassembled and bioleached with or without a step-wise addition of the biogenic sulfuric acid approach. The impact on leaching efficiency, time, and ultimate product quality was assessed. Direct bioleaching yielded modest Li (43 %) and Mn (15 %) recoveries. However, bioleaching greatly increased metal recovery with the step-wise addition of biogenic acid. Li and Mn leaching efficiency were 93 % and 53 %, respectively, at a high pulp density of 60 g/L, while leaching time was reduced from 16 to 8 days. Following bioleaching, Mn(OH)2 and Li2CO3 were successfully precipitated from the leachate at more than 90 % purity. This study shows that gradually adding biogenic sulfuric acid can efficiently recover Li and Mn from waste LIBs. This approach has several environmental and economic advantages over conventional methods. The step-wise addition optimizes the leaching environment, increasing metal recovery rates while reducing the development of hazardous byproducts. This approach is environmentally friendly because it decreases greenhouse gas emissions and chemical waste. Economically, this technology offers potential cost savings through less chemical usage, shorter processing times, and lower energy needs, making it a more sustainable and cost-effective option for LIB recycling. This study shows that the step-wise addition of biogenic sulfuric acid may efficiently recover Li and Mn from wasted LIBs. This method provides a sustainable alternative to traditional procedures by limiting environmental impact while reducing process time and energy consumption.

From Genes to Bioleaching: Unraveling Sulfur Metabolism in Acidithiobacillus Genus

Sulfur oxidation stands as a pivotal process within the Earth's sulfur cycle, in which Acidithiobacillus species emerge as skillful sulfur-oxidizing bacteria. They are able to efficiently oxidize several reduced inorganic sulfur compounds (RISCs) under extreme conditions for their autotrophic growth. This unique characteristic has made these bacteria a useful tool in bioleaching and biological desulfurization applications. Extensive research has unraveled diverse sulfur metabolism pathways and their corresponding regulatory systems. The metabolic arsenal of the Acidithiobacillus genus includes oxidative enzymes such as: (i) elemental sulfur oxidation enzymes, like sulfur dioxygenase (SDO), sulfur oxygenase reductase (SOR), and heterodisulfide reductase (HDR-like system); (ii) enzymes involved in thiosulfate oxidation pathways, including the sulfur oxidation (Sox) system, tetrathionate hydrolase (TetH), and thiosulfate quinone oxidoreductase (TQO); (iii) sulfide oxidation enzymes, like sulfide:quinone oxidoreductase (SQR); and (iv) sulfite oxidation pathways, such as sulfite oxidase (SOX). This review summarizes the current state of the art of sulfur metabolic processes in Acidithiobacillus species, which are key players of industrial biomining processes. Furthermore, this manuscript highlights the existing challenges and barriers to further exploring the sulfur metabolism of this peculiar extremophilic genus.

Molecular Identification and Acid Stress Response of an Acidithiobacillus thiooxidans Strain Isolated from Rio Tinto (Spain)

Acidithiobacillus thiooxidans is of paramount importance in the development of biomining technologies. Being widely recognized as an extreme acidophile, extensive research has been dedicated to understanding its significant role in the extraction of several ores in recent years. However, there still exist significant molecular uncertainties surrounding this species. This study focuses on developing a taxonomic assignment method based on the sequencing of the 16S-5S rRNA cluster, along with a qPCR-based technology enabling precise growth determination. Additionally, an approach to understanding its response to acid stress is explored through RT-PCR and MALDI-TOF analysis. Our findings indicate that when subjected to pH levels below 1, the cell inhibits central (carbon fixation and metabolism) and energy (sulfur metabolism) metabolism, as well as chaperone synthesis, suggesting a potential cellular collapse. Nevertheless, the secretion of ammonia is enhanced to raise the environmental pH, while fatty acid synthesis is upregulated to reinforce the cell membrane.

Biological approaches for E-waste management: A green-go to boost circular economy

E-waste is a pressing situation on human due to its complex composition. Although E-waste on one hand has some toxic components but at the same time, it would be a promising business sector. Recycling of E-waste to mine-out valuable metals and other components has opened a chance of business and hence a way towards transformation of linear economy to circular one. Chemical, physical and traditional technologies are holding the position in E-waste recycling sector but sustainability with respect to cost and environmental issues is a major concern associated with these technologies. In order to overcome these gaps, lucrative, environment friendly and sustainable technologies need to be implied. Biological approaches could be a green and clean approach to handle E-waste through sustainable and cost-effective means by considering socio-economic and environmental aspects. This review elaborates biological approaches for E-waste management and advancements in expanse. The novelty covers the environmental and socio-economic impacts of E-waste, solution and further scope of biological approaches, further research and development need in this contour to come up with sustainable recycling process.

Biolixiviation of Metals from Computer Printed Circuit Boards by Acidithiobacillus ferrooxidans and Bioremoval of Metals by Mixed Culture Subjected to a Magnetic Field

Crushed and ground printed circuit board (PCB) samples were characterized to evaluate copper, lead, and aluminum using X-ray fluorescence spectroscopy (XRF) and the morphology was done by scanning electron microscopy (SEM). The XRF characterizations showed 0.12% lead, 3.72% copper, and 12.73% aluminum in the PCBs. The metal solubilization experiments using Acidithiobacillus ferrooxidans indicated higher values of total metal solubilization when the initial pH of the inoculum was adjusted. However, these experiments did not show higher metal solubilization by bioleaching. The sequential bioremoval experiments using mixed culture after bioleaching assays with A. ferrooxidans with initial adjustment of inoculum pH and without applying a magnetic field removed 100% of Al, 27.34% of Cu, and 96.43% of Pb from the lixiviate medium; with magnetic field application, 100% of Al, 83.82% of Cu, and 98.27% of Pb were removed. A similar bioleaching experiment without inoculum pH adjustment and without field application achieved 99.74% removal for Cu and 91.92% for Pb. When the magnetic field was applied, 100% of Cu and 95.76% of Pb were removed. Bioreactors with a magnetic field do not show significantly better removal of any of the metals analyzed.

A review on the bioleaching of toxic metal(loid)s from contaminated soil: Insight into the mechanism of action and the role of influencing factors

The anthropogenic activities in agriculture, industrialization, mining, and metallurgy combined with the natural weathering of rocks, have led to severe contamination of soils by toxic metal(loid)s. In an attempt to remediate these polluted sites, a plethora of conventional approaches such as Solidification/Stabilization (S/S), soil washing, electrokinetic remediation, and chemical oxidation/reduction have been used for the immobilization and removal of toxic metal(loid)s in the soil. However, these conventional methods are associated with certain limitations. These limitations include high operational costs, high energy demands, post-waste disposal difficulties, and secondary pollution. Bioleaching has proven to be a promising alternative to these conventional approaches in removing toxic metal(loid)s from contaminated soil as it is cost-effective, environmentally friendly, and esthetically pleasing. The bioleaching process is influenced by factors including pH, temperature, oxygen, and carbon dioxide supply, as well as nutrients in the medium. It is crucial to monitor these parameters before and throughout the reaction since a change in any, for instance, pH during the reaction, can alter the microbial activity and, therefore, the rate of metal leaching. However, research on these influencing factors and recent innovations has brought significant progress in bioleaching over the years. This critical review, therefore, presents the current approaches to bioleaching and the mechanisms involved in removing toxic metal(loid)s from contaminated soil. We further examined and discussed the fundamental principles of various influencing factors that necessitate optimization in the bioleaching process. Additionally, the future perspectives on adding omics for bioleaching as an emerging technology are discussed.

Morphology, Phase and Chemical Analysis of Leachate after Bioleaching Metals from Printed Circuit Boards

The article presents the assessment of solutions and dried residues precipitated from solutions after the bioleaching process of Printed Circuit Boards (PCB) utilizing the Acidithiobacillus ferrooxidans. The obtained dried residues precipitated from bioleaching solution (leachate) and control solution were tested using morphology, phase, and chemical composition analysis, with particular emphasis on the assessment of crystalline and amorphous components. The analysis of the dried residues from leachate after bioleaching as well as those from the sterile control solution demonstrated a difference in the component oxidation—the leachate consisted of mainly amorphous spherical particles in diameter up to 200 nm, forming lacy aggregates. In the specimenform control solution larger particles (up to 500 nm) were observed with a hollow in the middle and crystalline outer part (probably Fe2O3, CuFeS2, and Cu2O). The X-ray diffraction phase analysis revealed that specimen obtained from leachate after bioleaching consisted mainly of an amorphous component and some content of Fe2O3 crystalline phase, while the dried residue from control solution showed more crystalline components. The share of the crystalline and amorphous components can be related to efficiency in dissolving metals during bioleaching. Obtained results of the investigation confirm the activity and participation of the A. ferrooxidans bacteria in the solubilization process of electro-waste components, with their visible degradation–acceleration of the reaction owing to a continuous regeneration of the leaching medium. The performed investigations allowed to characterize the specimen from leachate and showed that the application of complementary cross-check of the micro (SEM and S/TEM) and macro (ICP-OES and XRD) methods are of immense use for complete guidance assessment and obtained valuable data for the next stages of PCBs recycling.

Extraction of Metals from Polluted Soils by Bioleaching in Relation to Environmental Risk Assessment

Environmental pollution has particular implications for the whole geosystem and increases the global risk to human and ecological health. In this regard, investigations were carried out on soil samples to perform the quality status assessment by determining: pH, texture, structure and metal concentration, as well as carrying out an assessment of anthropogenic activity by determining pollution indices: C_f (contamination factor), C_d (degree of contamination), PLI (pollution load index), E_r (ecological risk index) and PERI (potential ecological risk index). Analyses on soil samples showed high concentrations of metals (Cu: 113-2996 mg kg^-1; Pb: 665-5466 mg kg^-1; Cr: 40-187 mg kg^-1; Ni: 221-1708 mg kg^-1). The metal extraction experiments were carried out by bioleaching using Thiobacillusferrooxidans, microorganisms at different amounts of bioleaching solution (20 mL and 40 mL 9K medium) and a stirring time of up to 12 h. The results on the degree of contamination, pollution loading index PLI (2.03-57.23) and potential ecological risk index PERI (165-2298) indicate that the soils in the studied area have a very high degree of pollution. The decontamination procedure by bioleaching showed a decrease, but at the end of the test (12 h), the followed indices indicate high values, suggesting that bioleaching should continue. The depollution yield after 12 h of treatment is, however, encouraging: Cu 29-76%, Pb: 10-32%, Cr: 39-72% and Ni 44-68%. The use of yield-time correlation equations allows the identification of the optimal exposure time on the bioleaching extraction process to obtain optimal results. The aim of the research is to determine the soil quality, soil environmental risk, extraction of metals from polluted soils by bioleaching and to identify influencing factors in achieving high remediation yields.

Study and Analysis on the Influence Degree of Particle Settlement Factors in Pipe Transportation of Backfill Slurry

In this study, we developed a pipeline transport model to investigate the influence of particle sedimentation factors on slurry transportation through pipelines. The particle tracking module of the software was used to simulate the transport process, and the influences on the sedimentation rate were analyzed considering the slurry concentration, particle size, and flow velocity. The established model exhibited small calculation errors. In addition, the results revealed that the proposed model is reliable for calculating the degree of influence of various factors on particle sedimentation. The effect of the particle sedimentation rate on the pipeline slurry was explored considering the particle size, slurry concentration, and flow velocity. The sedimentation rate was positively related to particle size and adversely related to the slurry concentration and flow velocity. Indeed, study on the sedimentation rate requires considering a reasonable range of particle sizes, preparing a slurry with an appropriate concentration, and adjusting an appropriate flow velocity. Numerical simulations were performed using the filling data as the background for a sample mining area. The experimental results showed optimal slurry concentration and particle size of 60% and 25.25 µm, respectively.

Investigating the rus and petI operon expression patterns in exposed Acidithiobacillus ferrooxidans sp. FJ2 to different doses of gamma irradiation

The bioleaching process is developing as an economic and successful biotechnology method in the metallurgy industry. Acidithiobacillus ferrooxidans is one of the most important bacteria involved in uranium bioleaching which converts insoluble U⁴⁺ to soluble U⁶⁺ by oxidation of Fe²⁺ to Fe³⁺ using several periplasmic proteins encoded by the genes in rus and petI operons in its electron transport pathway. Accordingly, the purpose of this study was to consider the expression of these genes through exposed A. ferrooxidans sp. FJ2 to γ-ray in 17 different doses targeting uranium extraction yield. Acidithiobacillus ferrooxidans sp. FJ2 was irradiated by gamma rays at 25, 50, 75, 100, 150, 300, 450, 600, 750 Gy and 1, 2, 5, 10, 15, 20, 25 and 30 kGy doses. Moreover, the Eh value of 9k culture media was measured as special screening criteria to select the four treatments. The selected bacteria were cultured in 9k media, containing 50% uranium ore powder in the bioleaching process. Then, the value of pH & Eh of culture media, Fe²⁺ and uranium concentrations in 4, 8 and 13 day's period of incubation were measured. In followings, the expression levels of cyc1, cyc2, rus, coxB, petA, petB, petC and cycA genes at the end of each period were investigated by real-time PCR. Overall, all samples demonstrated a decrease in pH value and Fe²⁺ concentration and an increase in Eh value and U concentration in time intervals. The gamma irradiation in given doses raised the expression levels of all genes encoded in rus and petI operons, except petB gene during the bioleaching process, although, it had no effect either on the pH, Eh values or on Fe²⁺ and uranium concentrations. This result implies that during the oxidation of ferrous iron and formation of Jarosite sediment, the decreasing trend of pH and the increasing trend of Eh occurred in all samples. However, the differences in expression of the genes of rus and petI operons in the samples did not have an effect on uranium extraction.

The Effects of Milling and pH on Co, Ni, Zn and Cu Bioleaching from Polymetallic Sulfide Concentrate

Acid bioleaching of a low-grade and polymetallic sulfide concentrate was studied, in order to determine suitable feed material particle size and pH for efficient leaching of valuable metals. The sulfide concentrate consisted of pyrite (50 wt %), pyrrhotite (31 wt %), quartz (10 wt %) and lower amounts of cobalt, nickel, zinc and copper (each <1 wt %). After adaptation of microorganisms in shake flasks, stirred tank tests were conducted at different pH levels and supplementing feed material at different particle sizes (milled to d80 < 150 µm, <50 µm, <28 µm, <19 µm). The operation at pH 1.8 was seen prone to iron precipitation, while this was not observed at a pH between 1.3 and 1.5. Additional milling to decrease particle size from the initial d80 < 150 µm had a major positive effect on cobalt- and nickel-leaching yields, proposing that at least d80 < 28 µm should be targeted. The best leaching yields for the main economic elements, cobalt and nickel, were 98% and 94%, respectively, reached with d80 < 19 µm at pH 1.3. However, it was considered that at pH 1.5, similar results could be obtained. This research sets the basis for continuing the experiments at a continuous pilot scale.