Recovery and Purification of Tin from Tailings from the Penouta Sn–Ta–Nb Deposit

Insight into the Extractive Metallurgy of Tin from Cassiterite

This review details both the conventional and emerging methods of extracting tin from cassiterite. The emerging methods reviewed include sulphuric acid leaching of SnO, cooling crystallization of SnO, sulphide leaching, alkaline leaching, and dry chlorination. From these methods, the conventional approach (direct reduction smelting) stands out as the sole method that is suitable for industrial application, with none of the emerging ones being promising enough to be a contender. The thermodynamics involved in the hydrometallurgical extraction of tin from the mineral are also discussed. ΔGo values calculated at 25 °C for the reduction-dissolution of SnO2 using reducing gases revealed feasibility only when carbon monoxide was used. An indication of the possible species produced during the hydrolysis of the oxide of the metal (SnO2 and SnO) as a function of pH (ranging from -2 to 14 and 0 to 14 for SnO2 and SnO, respectively) was noted and highlighted to link a Pourbaix diagram generated from literature data. This diagram suggests that the solubility of SnO2 in both strongly acidic and alkaline media is possible, but with a small dissolution window in each. The purification and recovery routes of the various processing techniques were then envisaged.

Evaluation of Refractory Metal Concentrations in Nano-Particulate Pressed-Powder Pellets Using LA-ICP-MS

Whole-rock geochemical analysis is a standard method to measure the chemical composition of ores. Analysis of refractory ore metals such as Ta and W typically requires fused bead and acid digestion followed by inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled mass spectrometry (ICP-MS). Since these techniques are time-consuming and expensive, there is a demand for methods that can quantitatively measure low elemental concentration of refractory ore metals using a less expensive and simple approach. This paper evaluates preparation and analytical procedures developed to obtain whole-rock element concentrations of ore samples and mineral concentrates. It shows that the production of nano-particulate pressed-powder pellets followed by LA-ICP-MS analysis of W and Ta ores can be used to determine, within the error margin, the concentrations of the refractory metals W, Ta, Nb, and Sn compared to a reference values obtained by solution analysis. The results have implications for developing a commercially viable method for analysis of refractory elements to benefit mineral processing given the simplicity and resource-efficiency of the combined pressed pellet production and laser ablation analytical methodology.

The Energy Cost of Extracting Critical Raw Materials from Tailings: The Case of Coltan

Niobium and tantalum are mainly produced from columbite–tantalite ores, and 60% of their production is nowadays located in the Democratic Republic of Congo and Rwanda. The concentration of supply, the scarcity, the wide range of use in all electronic devices, and the expected future demand boosted by the clean and digital transition means that Nb and Ta have high supply risks. In this context, extraction from rich Ta and Nb tailings from abandoned mines could partly offset such risks. This study analyzes the energy cost that the reprocessing of both elements from tailings would have. To that end, we simulate with HSC Chemistry software the different processes needed to beneficiate and refine both metals from zinc tailings as a function of Nb and Ta concentration. At current energy and metal prices, tantalum recovery from rich Ta-Nb tailings would be cost-effective if ore-handling costs were allocated to a paying metal. By way of contrast, niobium recovery would not be favored unless market prices increase.

Simulation to Recover Niobium and Tantalum from the Tin Slags of the Old Penouta Mine: A Case Study

Demand for niobium and tantalum is increasing exponentially as these are essential ingredients for the manufacture of, among others, capacitors in technological devices and ferroniobium. Mine tailings rich in such elements could constitute an important source of Nb and Ta in the future and alleviate potential supply risks. This paper evaluates the possibility of recovering niobium and tantalum from the slags generated during the tin beneficiation process of mine tailings from the old Penouta mine, located in Spain. To do so, a simulation of the processes required to beneficiate and refine both elements is carried out. After carbothermic tin reduction, the slags are sent to a hydrometallurgical process where niobium oxide and tantalum oxide are obtained at the end. Reagents, water, and energy consumption, in addition to emissions, effluents, and product yields, are assessed. Certain factors were identified as critical, and recirculation was encouraged in the model to maximise production and minimise reagents’ use and wastes. With this simulation, considering 3000 production hours per year, the metal output from the tailings of the old mine could cover around 1% and 7.4% of the world annual Nb and Ta demand, respectively.

Characterization of K6Ta10.8O30 Microrods with Tetragonal Tungsten Bronze-Like Structure Obtained from Tailings from the Penouta Sn-Ta-Nb Deposit

In this work, a deep characterization of the properties of K6Ta10.8O30 microrods has been performed. The starting material used to grow the microrods has been recovered from mining tailings coming from the Penouta Sn-Ta-Nb deposit, located in the north of Spain. The recovered material has been submitted to a thermal treatment to grow the microrods. Then, they have been characterized by scanning electron microscopy, X-ray diffraction, micro-Raman and micro-photoluminescence. The results of our study confirm that the K6Ta10.8O30 microrods have a tetragonal tungsten bronze-like crystal structure, which can be useful for ion-batteries and photocatalysis.

Recovery of niobium and tantalum by solvent extraction from Sn-Ta-Nb mining tailings

The slag from the extraction processes of metals from their ores may contain valuable components that, if adequately recovered, can be reintroduced in the technological life cycle. This is the case for the material obtained in Penouta mines in the North of Spain. These mineral sites are a main source of tin obtained from cassiterite. The mineral is submitted to a pyrometallurgical process to separate tin, however cassiterite is not the only mineral present in the veins, and large amounts of other minerals are normally discarded, constituting the slag. In the present case, besides cassiterite, one of the most abundant minerals in the ore is columbo tantalite, the source of the strategic coltan. In this work the raw material (slag) has been treated by acid leaching, using HF/H₂SO₄ as the leaching agent. Then liquid–liquid extraction of Nb and Ta was performed, with Cyanex®923 extractant, so that both metals were obtained separately. Then they were precipitated from the corresponding aqeuous solution, and calcined in order to yield Nb₂O₅ of 98.5% purity and tantalum salt, after calcination and purification, of 97.3% purity. The process described in this work opens a possibility to produce high quality materials that are considered critical by the EU from alternative sources exempt of criticality factors.

The slag from the extraction processes of metals from their ores may contain valuable components that, if adequately recovered, can be reintroduced in the technological life cycle.

Liberation Characteristics of Ta–Sn Ores from Penouta, NW Spain

The strategic importance of tantalum and its scarcity in Europe makes its recovery from low grade deposits and tailings interesting. In Penouta, the contents of Ta and Sn in old tailings from an Sn mine are of economic interest. Due to the relatively low grade of Ta of around 100 ppm, a detailed study of the mineralogy and liberation conditions is necessary. In this study, the mineralogy and the liberation characteristics of Sn and Ta ores of the Penouta tailings were investigated and compared with the current leucogranite outcropping ores. The characterization was conducted through X-ray diffraction, scanning electron microscopy, and electron microprobe. In addition, automated mineralogy techniques were used to determine the mineral associations and liberation characteristics of ore minerals. The grade of the leucogranite outcropping was found to be about 80 ppm for Ta and 400 ppm for Sn, and in the tailings used for the liberation study, the concentrations of Ta and Sn were about 100 ppm Ta and 500 ppm Sn, respectively. In both, the leucogranite outcropping and tailings, the major minerals found were quartz, albite, K-feldspar, and white mica. Ore minerals identified were columbite-group minerals (CGM), microlite, and cassiterite. The majority of CGM examined were associated with cassiterite, quartz, and muscovite particle compositions and cassiterite was mainly associated with CGM, quartz, and muscovite. The liberation size was 180 µm for CGM.

Understanding Mineral Liberation during Crushing Using Grade-by-Size Analysis—A Case Study of the Penuota Sn-Ta Mineralization, Spain

Coarse comminution test-work and modeling are powerful tools in the design and optimization of mineral processing plants and provide information on energy consumption. Additional information on mineral liberation characteristics can be used for assessing the potential of pre-concentration stages or screens in the plant design. In ores of high-value metals (e.g., Ta, W), standard techniques—such as the mineralogical quantification of grain mounts by quantitative evaluation of minerals by scanning electron microscopy (QEMSCAN) or chemical analysis by X-ray fluorescence (XRF) can be challenging, due to the low relative abundance of such valuable minerals. The cost of QEMSCAN is also a limiting factor, especially considering the large number of samples required for the optimization of coarse comminution. In this study, we present an extended analytical protocol to a well-established mechanical test of interparticle breakage to improve the assessment of coarse mineral liberation characteristics. The liberation of ore minerals is a function of the rock texture and the difference in size and mechanical properties of the valuable minerals relative to gangue minerals and they may fraction in certain grain sizes if they behave differently during comminution. By analyzing the bulk-chemistry of the different grain size fractions produced after compressional testing, and by generating element by size diagrams, it is possible to understand the liberation characteristics of an ore. We show, based on a case study performed on a tantalum ore deposit, that element distribution can be used to study the influence of mechanical parameters on mineral liberation. This information can direct further mineralogical investigation and test work.

Silicon Oxycarbide-Tin Nanocomposite as a High-Power-Density Anode for Li-Ion Batteries

Tin-based materials are an emerging class of Li-ion anodes with considerable potential for use in high-energy-density Li-ion batteries. However, the long-lasting electrochemical performance of Sn remains a formidable challenge due to the large volume changes occurring upon its lithiation. The prevailing approaches toward stabilization of such electrodes involve embedding Sn in the form of nanoparticles (NPs) in an active/inactive matrix. The matrix helps to buffer the volume changes of Sn, impart better electronic connectivity and prevent particle aggregation upon lithiation/delithiation. Herein, facile synthesis of Sn NPs embedded in a SiOC matrix via the pyrolysis of a preceramic polymer as a single-source precursor is reported. This polymer contains Sn 2-ethyl-hexanoate (Sn(Oct)2) and poly(methylhydrosiloxane) as sources of Sn and Si, respectively. Upon functionalization with apolar divinyl benzene sidechains, the polymer is rendered compatible with Sn(Oct)2. This approach yields a homogeneous dispersion of Sn NPs in a SiOC matrix with sizes on the order of 5-30 nm. Anodes of the SiOC/Sn nanocomposite demonstrate high capacities of 644 and 553 mAh g-1 at current densities of 74.4 and 2232 mA g-1 (C/5 and 6C rates for graphite), respectively, and show superior rate capability with only 14% capacity decay at high currents.

Tin and silver recovery from wave soldering dross

This work proposes a method for the recovery of tin and silver from wave soldering dross produced during the manufacture of printed circuit boards. Samples of wave soldering dross were first subjected to carbothermic reduction to obtain an ingot containing the above metals plus other elements. This ingot was then subjected to electrorefining at different densities of electrical current, electrolyte flow rate, and cathode-anode separation distance, to determine the optimum conditions for recovering pure tin. Under such conditions, 82 wt% of the tin in the ingot was recovered at a purity of 99.94%. After subjecting ingots to continuous electrorefining under optimum conditions for 845 h, the slime collected at the anode was removed for the recovery of silver. This slime was subjected to thin-layer leaching with concentrated nitric acid. The leachate produced was subjected to copper-cementation; the silver adhering to the copper rod was collected by washing. This process recovered 92% of the silver in the wave soldering dross ingot at a purity of >99.6%. Some 99% of the copper entering the leachate from the copper rod during cementation was recovered by liquid-liquid extraction with 40% LIX84 (dissolved in EXXOL D100). This method could provide a rapid, inexpensive means of recovering pure tin and silver from wave soldering dross.