Integrated Mineral Carbonation of Ultramafic Mine Deposits—A Review

Mechanistic insights into the co-recovery of nickel and iron via integrated carbon mineralization of serpentinized peridotite by harnessing organic ligands

The rising need to produce a decarbonized supply chain of energy critical metals with inherent carbon mineralization motivates advances in accelerating novel chemical pathways in a mechanistically-informed manner. In this study, the mechanisms underlying co-recovery of energy critical metals and carbon mineralization by harnessing organic ligands are uncovered by investigating the influence of chemical and mineral heterogeneity, along with the morphological transformations of minerals during carbon mineralization. Serpentinized peridotite is selected as the feedstock, and disodium EDTA dihydrate (Na2H2EDTA·2H2O) is used as the organic ligand for metal recovery. Nickel extraction efficiency of ∼80% and carbon mineralization efficiency of ∼73% is achieved at a partial pressure of CO2 of 50 bars, reaction temperature of 185 °C, and 10 hours of reaction time in 2 M NaHCO3 and 0.1 M Na2H2EDTA·2H2O. Extensive magnesite formation is evidence of the carbon mineralization of serpentine and olivine. An in-depth investigation of the chemo-morphological evolution of the CO2-fluid-mineral system during carbon mineralization reveals several critical stages. These stages encompass the initial incongruent dissolution of serpentine resulting in a Si-rich amorphous layer acting as a diffusion barrier for Mg2+ ions, subsequent exfoliation of the silica layer to expose unreacted olivine, and the concurrent formation of magnesite. Organic ligands such as Na2H2EDTA·2H2O aid the dissolution and formation of magnesite crystals. The organic ligand exhibits higher stability for Ni-complex ions than the corresponding divalent metal carbonate. The buffered environment also facilitates concurrent mineral dissolution and carbonate formation. These two factors contribute to the efficient co-recovery of nickel with inherent carbon mineralization to produce magnesium carbonate. These studies provide fundamental insights into the mechanisms underlying the co-recovery of energy critical metals with inherent carbon mineralization which unlocks the value of earth abundant silicate resources for the sustainable recovery of energy critical metals and carbon management.

Geochemical carbon dioxide removal potential of Spain

Many countries have made pledges to reduce CO₂ emissions over the upcoming decades to meet the Paris Agreement targets of limiting warming to no >1.5 °C, aiming for net zero by mid-century. To achieve national reduction targets, there is a further need for CO₂ removal (CDR) approaches on a scale of millions of tonnes, necessitating a better understanding of feasible methods. One approach that is gaining attention is geochemical CDR, encompassing (1) in-situ injection of CO₂-rich gases into Ca and Mg-rich rocks for geological storage by mineral carbonation, (2) ex-situ ocean alkalinity enhancement, enhanced weathering and mineral carbonation of alkaline-rich materials, and (3) electrochemical separation processes. In this context, Spain may host a notionally high geochemical CDR capacity thanks to its varied geological setting, including extensive mafic-ultramafic and carbonate rocks. However, pilot schemes and large-scale strategies for CDR implementation are presently absent in-country, partly due to gaps in current knowledge and lack of attention paid by regulatory bodies. Here, we identify possible materials, localities and avenues for future geochemical CDR research and implementation strategies within Spain. This study highlights the kilotonne to million tonne scale CDR options for Spain over the rest of the century, with attention paid to chemically and mineralogically appropriate materials, suitable implementation sites and potential strategies that could be followed. Mafic, ultramafic and carbonate rocks, mine tailings, fly ashes, slag by-products, desalination brines and ceramic wastes hosted and produced in Spain are of key interest, with industrial, agricultural and coastal areas providing opportunities to launch pilot schemes. Though there are obstacles to reaching the maximum CDR potential, this study helps to identify focused targets that will facilitate overcoming such barriers. The CDR potential of Spain warrants dedicated investigations to achieve the highest possible CDR to make valuable contributions to national reduction targets.

Potential capture and conversion of CO2 from oceanwater through mineral carbonation

Carbon dioxide (CO₂) emitted by human activities not only brings about a serious greenhouse effect but also accelerates global climate change. This has resulted in extreme climate hazards that can obstruct human development in the near future. Hence, there is an urgent need to achieve carbon neutrality by increasing negative emissions. The ocean plays a vital role in absorbing and sequestering CO₂. Current research on marine carbon storage and sink enhancement mainly focuses on biological carbon sequestration using carbon sinks (macroalgae, shellfish, and fisheries). However, seawater inorganic carbon accounts for more than 95 % of the total carbon in marine carbon storage. Increasing total alkalinity at a constant dissolved inorganic carbon shifts the balance of existing seawater carbonate system and prompts a greater absorption of atmospheric CO₂, thereby increasing the ocean's "carbon sink". This review explores two main mechanisms (i.e., enhanced weathering and ocean alkalinization) and materials (e.g., silicate rocks, metal oxides, and metal hydroxides) that regulate marine chemical carbon sink (MCCS). This work also compares MCCS with other terrestrial and marine carbon sinks and discusses the implementation of MCCS, including the following aspects: chemical reaction rate, cost, and possible ecological and environmental impacts.

Carbonate Coprecipitation for Cd and Zn Treatment and Evaluation of Heavy Metal Stability Under Acidic Conditions

Mining wastes or combustion ash are materials of high carbon sequestration potential but are also known for their toxicity in terms of heavy metal content. To utilize such waste materials for engineered carbon mineralization purposes, there is a need to investigate the fate and mobility of toxic metals. This is a study of the coprecipitation of metals with calcium carbonate for environmental heavy metal mitigation. The study also examines the stability of precipitated phases under environmentally relevant acid conditions. For a wide range of cadmium (Cd) and zinc (Zn) concentrations (10 to 5000 mg/L), induced coprecipitation led to greater than 99% uptake from water. The calcium carbonate phases were found to contain amounts as high as 9.9 wt % (Cd) and 17 wt % (Zn), as determined by novel synchrotron techniques, including X-ray fluorescence element mapping and three-dimensional (3D) nanotransmission X-ray microscopy (TXM). TXM imaging revealed first-of-a-kind observations of chemical gradients and internal nanoporosity within particles. These observations provided new insights into the mechanisms leading to the retention of coprecipitated heavy metals during the dissolution of calcite in acidic (pH 4) solutions. These observations highlight the feasibility of utilizing carbonate coprecipitation as an engineered approach to the durable sequestration of toxic metals.

Market Stakeholder Analysis of the Practical Implementation of Carbonation Curing on Steel Slag for Urban Sustainable Governance

Carbonation curing on steel slag is one of the most promising technologies for the iron and steel industry to manage its solid waste and carbon emissions. However, the technology is still in its demonstration stage. This paper investigates the market stakeholders of carbonation curing on steel slag for construction materials for its effective application by taking China as a case study. A holistic analysis of the competition, market size, and stakeholders of carbonation curing on steel slag was carried out through a literature review, a survey, a questionnaire, and interviews. The results showed that carbonation curing on steel slag had the advantages of high quality, high efficiency, low cost, and carbon reduction compared with other technologies. Shandong province was the most suitable province for the large-scale primary application of the technology. Stakeholder involvement to establish information platforms, enhance economic incentives, and promote adequate R&D activities would promote carbonation curing of steel slag into practice. This paper provides a reference for the commercialization of carbonation curing on similar calcium- and magnesium-based solid waste materials.

Carbonation Curing on Magnetically Separated Steel Slag for the Preparation of Artificial Reefs

Magnetic separation is an effective method to recover iron from steel slag. However, the ultra-fine tailings generated from steel slag become a new issue for utilization. The dry separation processes generates steel slag powder, which has hydration activity and can be used as cement filler. However, wet separation processes produce steel slag mud, which has lost its hydration activity and is no longer suitable to be used as a cement filler. This study investigates the potential of magnetically separated steel slag for carbonation curing and the potential use of the carbonated products as an artificial reef. Steel slag powder and steel slag mud were moulded, carbonation-cured and seawater-cured. Various testing methods were used to characterize the macro and micro properties of the materials. The results obtained show that carbonation and hydration collaborated during the carbonation curing process of steel slag powder, while only carbonation happened during the carbonation curing process of steel slag mud. The seawater-curing process of carbonated steel slag powder compact had three stages: C-S-H gel formation, C-S-H gel decomposition and equilibrium, which were in correspondence to the compressive strength of compact increasing, decreasing and unchanged. However, the seawater-curing process of carbonated steel slag mud compact suffered three stages: C-S-H gel decomposition, calcite transfer to vaterite and equilibrium, which made the compressive strength of compact decreased, increased and unchanged. Carbonated steel slags tailings after magnetic separation underwent their lowest compressive strength when seawater-cured for 7 days. The amount of CaO in the carbonation active minerals in the steel slag determined the carbonation consolidation ability of steel slag and durability of the carbonated steel slag compacts. This paper provides a reference for preparation of artificial reefs and marine coagulation materials by the carbonation curing of steel slag.

Kinetics-informed global assessment of mine tailings for CO2 removal

Chemically reactive mine tailings are a potential resource for drawing down carbon dioxide out of the atmosphere in mineral weathering schemes. Such carbon dioxide removal (CDR) systems, applied on a large scale, could help to meet internationally agreed targets for minimising climate change, but crucially we need to identify what materials could react fast enough to provide CDR at relevant climate change mitigation timescales. This study focuses on a range of silicate-dominated tailings, calculating their CDR potential from their chemical composition (specific capacity), estimated global production rates, and the speed of weathering under different reaction conditions. Tailings containing high abundances of olivine, serpentine and diopside show the highest CDR potential due to their favourable kinetics. We conclude that the most suitable tailings for CDR purposes are those associated with olivine dunites, diamond kimberlites, asbestos and talc serpentinites, Ni sulphides, and PGM layered mafic intrusions. We estimate the average annual global CDR potential of tailings weathered over the 70-year period 2030-2100 to be ~93 (unimproved conditions) to 465 (improved conditions) Mt/year. Results indicate that at least 30 countries possess tailings materials that, under improved conditions, may offer a route for CDR which is not currently utilised within the mining industry. By 2100, the total cumulative CDR could reach some 33 GtCO₂, of which more than 60% is contributed by PGM tailings produced in Southern Africa, Russia, and North America. The global CDR potential could be increased by utilization of historic tailings and implementing measures to further enhance chemical reaction rates. If practical considerations can be addressed and enhanced weathering rates can be achieved, then CDR from suitable tailings could contribute significantly to national offset goals and global targets. More research is needed to establish the potential and practicality of this technology, including measurements of the mineral weathering kinetics under various conditions.

Orthogonal Test Design for the Optimization of Preparation of Steel Slag-Based Carbonated Building Materials with Ultramafic Tailings as Fine Aggregates

The high carbonation potential makes ultramafic tailings ideal aggregates for carbonated building materials. This paper investigates the preparation condition of ultramafic tailings and steel slag through orthogonal experiments. The results show that compressive strength has a positive exponential correlation with the CO2 uptake of the carbonated compacts. The optimized conditions include a slag-tailings ratio of 5:5, a carbonation time of 12 h, a grinding time of 0 min, and a water-solid ratio of 2.5:10, when the compressive strength of the carbonated compacts reaches 29 MPa and the CO2 uptake reaches 66.5 mg CO2/g. The effects on the compressive strength ordered from high to low impact are the slag/tailings ratio, carbonation time, grinding time of steel slag, and water–solid ratio. The effects on the CO2 uptake ordered from high to low impact are the slag–tailings ratio, water–solid ratio, carbonation time, and grinding time of steel slag. A high water–solid ratio hinders the early carbonation reactions, but promotes the long-term carbonation reaction. Steel slag is the main material being carbonated and contributes to the hardening of the compacts through carbonation curing at room temperature. Ultramafic tailings assist steel slag in hardening through minor carbonation and provide fibrous contents. The obtained results lay a solid foundation for the development of tailings-steel slag carbonated materials.

Mineral carbonation for serpentine mitigation in nickel processing: a step towards industrial carbon capture and storage

A proof-of-concept for the carbonation-assisted processing of ultramafic nickel ores is presented. Carbonation converts serpentine, the primary gangue or undesirable mineral, to magnesite. It prevents slime coating of fine gangue minerals on pentlandite, the main nickel-bearing mineral, during froth flotation, and improves nickel recovery and concentrate grade. Additionally, CO2 is captured and stored in the form of solid carbonates, thus removing it from the atmosphere. Microflotation experiments demonstrated improved nickel recovery (61.2 to 87.4 wt%) and concentrate grade (20.6 to 24.7 wt%) in carbonated vs. uncarbonated systems. The mechanism behind the improved nickel flotation was investigated by zeta potential measurements, optical imaging microscopy, X-ray photoelectron spectroscopy and time-of-flight secondary ion mass spectrometry. These analyses confirmed the absence of slime coating in the carbonated system under the flotation conditions tested. Finally, a preliminary techno-economic analysis was performed to evaluate the cost metrics of incorporating carbonation into nickel mineral processing.

Aqueous mineral carbonation of ultramafic material: a pre-requisite to integrate into mineral extraction and tailings management operation

Ex situ aqueous mineral carbonation of ultramafic mining waste is an evolving technology for the CO₂ sequestration from small- to medium-scale emitters. The mineral ores or mine wastes of associated ultramafic mineralogy are a suitable feedstock for mineral carbonation. The aqueous mineral carbonation at ambient temperature is motivating and attractive from an energy-saving perspective. This study has investigated the CO₂ sequestration potential of a locally available ultramafic material generated from a nickel ore mine with a futuristic scope of integrating the method into an ongoing mineral extraction and/or tailing management operation. The mineral characterization and experimental results indicate that the tested material has CO₂ sequestration potential and underwent carbonation at ambient temperature. The carbonate conversion efficiencies obtained for Ca and Mg from the dissolved ionic forms at optimum conditions are 60% and 25%, respectively. The material was able to sequestrate about 0.12 gCO₂ per g solid at this efficiency. Aragonite and hydromagnesite are the major products that evolved out from the aqueous carbonation. Based on the mineral carbonation results, the novel concept of integrating the evolved method to existing mineral extraction and/or tailings management operation is discussed.

Capture and Reuse of Carbon Dioxide (CO2) for a Plastics Circular Economy: A Review

Plastic production has been increasing at enormous rates. Particularly, the socioenvironmental problems resulting from the linear economy model have been widely discussed, especially regarding plastic pieces intended for single use and disposed improperly in the environment. Nonetheless, greenhouse gas emissions caused by inappropriate disposal or recycling and by the many production stages have not been discussed thoroughly. Regarding the manufacturing processes, carbon dioxide is produced mainly through heating of process streams and intrinsic chemical transformations, explaining why first-generation petrochemical industries are among the top five most greenhouse gas (GHG)-polluting businesses. Consequently, the plastics market must pursue full integration with the circular economy approach, promoting the simultaneous recycling of plastic wastes and sequestration and reuse of CO2 through carbon capture and utilization (CCU) strategies, which can be employed for the manufacture of olefins (among other process streams) and reduction of fossil-fuel demands and environmental impacts. Considering the previous remarks, the present manuscript’s purpose is to provide a review regarding CO2 emissions, capture, and utilization in the plastics industry. A detailed bibliometric review of both the scientific and the patent literature available is presented, including the description of key players and critical discussions and suggestions about the main technologies. As shown throughout the text, the number of documents has grown steadily, illustrating the increasing importance of CCU strategies in the field of plastics manufacture.

Feasibility of re-processing mine tailings to obtain critical raw materials using real options analysis

The re-processing of mine tailings to obtain critical raw materials (CRMs) could reduce the mining of new deposits as well as ensure the profitable use of the waste materials. Though, it requires large scale industrial installations and the development of specialized technologies to obtain CRMs. New investment in mining activities is an operation, engaging for considerable financial resources involved. The scale of such an endeavor makes a new mining activity a high-risk operation due to several uncertainties present. Therefore, there is an acute need to use new tools to assess the risk associated with the planning and development of new mining activities. This study introduces a framework to evaluate the economic risk related to the re-processing of mine tailings to obtain CRMs. The framework, based on real options analysis (ROA), and sensitivity and uncertainty analysis, was applied to analyze the profitability of using mine tailings as a source of CRMs in the Chilean mining industry. The novelty of this approach consists in enabling the investment decision making including the uncertainties related to a novel investment mining project. RESULTS: show that tailing storage facilities in Chile have some stocks of CRMs, like scandium, whose extraction could be profitable. For the data used, the results of uncertainty and sensitivity analyses show that capital expenditure has a more significant influence than the other variables. Therefore, for the case of mine tailings re-processing, it is essential to develop processes and technologies that enable lower capital expenses.

Potential of Tailing Deposits in Chile for the Sequestration of Carbon Dioxide Produced by Power Plants Using Ex-Situ Mineral Carbonation

In this study, the potential of copper tailing deposits in Chile for the sequestration of carbon dioxide (CO2) via ex-situ mineral carbonation integrating the recovery of valuable metals was assessed. An inventory of tailing deposits and CO2 sources existing in Chile was constructed to determine the most suitable site for the installation of a future mineral carbonation plant and to evaluate the technical, economic, and environmental feasibility of CO2 capture, separation, and transport from the source to the mineral carbonation plant. The data of the inventory of tailings deposits in Chile were obtained from the National Service of Geology and Mining. For the thermoelectric plants installed in Chile, data of energy production were obtained from the Energy National Commission. Through the use of the technique for order preference by similarity to ideal solution (TOPSIS) method and sensitivity analysis, the optimum location in the region of Antofagasta to install a mineral carbonation plant was identified. In addition, the results show that in the region of Antofagasta five tailing deposits have the potential to sequester between 66 to 99 Mt of CO2. Meanwhile, thermoelectric plants in 2018 produced about 9.4 Mt of CO2 that is available to be sequestered, with a maximum generation potential of 21.9 Mt of CO2eq per year. The methodology and the study presented can be considered as a preliminary study to identify tailings that require further analysis.

Reaction Mechanism of Wollastonite In Situ Mineral Carbonation for CO2 Sequestration: Effects of Saline Conditions, Temperature, and Pressure

The research presented here investigates the reaction mechanism of wollastonite in situ mineral carbonation for carbon dioxide (CO₂) sequestration. Because wollastonite contains high calcium (Ca) content, it was considered as a suitable feedstock in the mineral carbonation process. To evaluate the reaction mechanism of wollastonite for geological CO₂ sequestration (GCS), a series of carbonation experiments were performed at a range of temperatures from 35 to 90 °C, pressures from 1500 to 4000 psi, and salinities from 0 to 90,000 mg/L NaCl. The kinetics batch modeling results were validated with carbonation experiments at the specific pressure and temperature of 1500 psi and 65 °C, respectively. The results showed that the dissolution of calcium increases with increment in pressure and salinity from 1500 to 4000 psi and 0 to 90000 mg/L NaCl, respectively. However, the calcium concentration decreases by 49%, as the reaction temperature increases from 35 to 90 °C. Besides, it is clear from the findings that the carbonation efficiency only shows a small difference (i.e., ±2%) for changing the pressure and salinity, whereas the carbonation efficiency was shown to be enhanced by 62% with increment in the reaction temperature. These findings can provide information about CO₂ mineralization of calcium silicate at the GCS condition, which may enable us to predict the fate of the injected CO₂, and its subsurface geochemical evolution during the CO₂-fluid-rock interaction.

Opportunities for Mineral Carbonation in Australia’s Mining Industry

Carbon capture, utilisation and storage (CCUS) via mineral carbonation is an effective method for long-term storage of carbon dioxide and combating climate change. Implemented at a large-scale, it provides a viable solution to harvesting and storing the modern crisis of GHGs emissions. To date, technological and economic barriers have inhibited broad-scale utilisation of mineral carbonation at industrial scales. This paper outlines the mineral carbonation process; discusses drivers and barriers of mineral carbonation deployment in Australian mining; and, finally, proposes a unique approach to commercially viable CCUS within the Australian mining industry by integrating mine waste management with mine site rehabilitation, and leveraging relationships with local coal-fired power station. This paper discusses using alkaline mine and coal-fired power station waste (fly ash, red mud, and ultramafic mine tailings, i.e., nickel, diamond, PGE (platinum group elements), and legacy asbestos mine tailings) as the feedstock for CCUS to produce environmentally benign materials, which can be used in mine reclamation. Geographical proximity of mining operations, mining waste storage facilities and coal-fired power stations in Australia are identified; and possible synergies between them are discussed. This paper demonstrates that large-scale alkaline waste production and mine site reclamation can become integrated to mechanise CCUS. Furthermore, financial liabilities associated with such waste management and site reclamation could overcome many of the current economic setbacks of retrofitting CCUS in the mining industry. An improved approach to commercially viable climate change mitigation strategies available to the mining industry is reviewed in this paper.

Ball Milling Effect on the CO2 Uptake of Mafic and Ultramafic Rocks: A Review

Mineral carbonation is considered to be the most stable mechanism for the sequestration of CO2. This study comprises a comparative review of the effect of ball milling on the CO2 uptake of ultramafic/mafic lithologies, which are the most promising rocks for the mineralization of CO2. Samples of dunite, pyroxenite, olivine basalt and of a dolerite quarry waste material were previously subjected to ball milling to produce ultrafine powders with enhanced CO2 uptake. The optimum milling conditions were determined through selective CO2 chemisorption followed by temperature-programmed desorption (TPD) experiments, revealing that the CO2 uptake of the studied lithologies can be substantially enhanced via mechanical activation. Here, all these data are compared, demonstrating that the behavior of each rock under the effect of ball milling is predominantly controlled by the mineralogical composition of the starting rock materials. The ball-milled rock with the highest CO2 uptake is the dunite, followed by the olivine basalt, the pyroxenite and the dolerite. The increased CO2 uptake after ball milling is mainly attributed to the reduction of particle size to the nanoscale range, thus creating more adsorption sites per gram basis, as well as to the structural disordering of the constituent silicate minerals.

Alkali-Activated Binder Based on Milled Antigorite

Antigorite is a very common rock-forming mineral and it is often present in mining wastes. Utilization of these wastes is a very important issue from the environmental point of view. A potential use for mining wastes is for the production of building materials. This study investigated the alkali activation of antigorite and antigorite-containing ore dressing tailings (AT) milled in a planetary ball mill in an air or CO2 atmosphere. The specific surface area, amorphisation, and dehydroxylation of milled antigorite and AT were examined, and their effect on the cementitious properties was investigated. Binders were prepared by mixing the milled antigorite or AT with liquid glass and curing at 20 ± 2 °C in dry (relative humidity of 65 ± 5%) or humid (relative humidity of 95 ± 5%) conditions for up to 28 days. Curing at dry conditions was found to produce binders with increased strengths. The compressive strength of the alkali-activated binder also increased with increased milling time. For AT milled in air for 4 min and cured in dry conditions for 28 days, the compressive strength was 49 MPa. The milling atmosphere (air or CO2) influenced the cementitious properties of the alkali activated binder to a small extent.