Review on Beneficiation Techniques and Reagents Used for Phosphate Ores

Biosorption of toxic metal ions (Cr+6, Cd2+) and nutrients (PO43-) from aqueous solution by diatom biomass

This paper evaluates diatom biomass as a biosorbent for removing Cr⁺⁶, Cd²⁺, and PO₄^3- ions from water. The diatom was characterized by X-ray Diffraction (XRD), Fourier Transform Infrared (FTIR), and Scanning Electron Microscopy (SEM-EDS) for its crystallinity, functional groups, and morphology. A batch sorption study was conducted to evaluate the parameters influencing Cr⁺⁶, Cd²⁺, and PO₄^3- ions adsorption, and the mechanisms were explored. The FTIR spectra revealed Si-O, O-H, N-H, and C-O as the main functional groups present on the surface of the adsorbent. The SEM showed a rough and irregular-shaped morphology, while the EDS indicated that the diatom biomass is an aluminosilicate material. The rate-limiting steps for Cr⁺⁶ and Cd²⁺ were pseudo-first order, and pseudo-second order sorption favored PO₄^3- based on their R² values. Moreover, the dominant adsorption model that best described the equilibrium data was the Freundlich isotherm. The maximum adsorption capacities obtained for Cr⁺⁶ was 5.66 (mg/g), and Cd²⁺ was 5.27 (mg/g) at 313 K while PO₄^3- was 19.13 (mg/g) at 298 K. The thermodynamic data revealed that the reaction was endothermic for Cd²⁺ and exothermic for Cr⁺⁶ and PO₄^3-, respectively. Diatom biomass was observed to be a promising bio-sorbent for removing Cr⁶⁺, Cd²⁺ and PO₄^2- from wastewater.

The assessment of phosphorus recovery potential in sewage sludge incineration ashes - a case study

A sewage sludge incineration ash contains large amounts of phosphorus, which are considered as a novel anthropogenic waste-based substitute for phosphorus natural resources. Phosphorus is accumulated at most in phosphate minerals of whitlockite structure, that contain Fe, Ca, and Mg and in the matrix composed of Si, Al, Fe, Ca, P, Mg, K, Na in various proportions. The goal of this study was to estimate phosphorus recovery potential. A four-stage sequential extraction, following the modified Golterman procedure, was applied. Separation of four independent fractions enabled to understand better the manner of phosphorus occurrence in the studied ash. The results of the extraction indicated the greatest release of phosphorus combined with organic matter using sulfuric acid. The release was on average at the level of 64%. The chelating Na-EDTA compound indicated lower ability to extract phosphorus (at the level of 35%), and the highest ability to extract heavy metals and potentially toxic elements (As, Zn, Mo). The sequential extraction led to the total recovery of phosphorus of around 40-60.

A phospho-compost biological-based approach increases phosphate rock agronomic efficiency in faba bean as compared to chemical and physical treatments

Under arid and semi-arid conditions, direct application of phosphate rock (PR) as a source of phosphorus (P) for crop production is likely influenced by agricultural practices and soil properties. Different approaches could be used to improve the agronomic efficiency of low-grade PR over a wider range of soils and crops. In this study, biological, physical, and chemical treatments of low-grade Moroccan PR were investigated and compared through agronomic trials on faba bean grown under alkaline soil conditions. The physical treatment was based on blending PR with triple superphosphate (TSP) at 75:25 and 50:50 ratios, the biological treatments involved co-application of PR with compost at 50:50 ratio and phospho-compost elaborated from PR (20%), sewage sludge (46%), and wheat residues (34%), while the chemical treatment was obtained by a 30% acidulation of PR by phosphoric acid. Control treatments consisting of zero P application (control), PR alone, and TSP alone were considered to assess the effectiveness of the abovementioned techniques to improve PR agronomic efficiency. A pot experiment was conducted in sandy soil (Jorf Lasfar, central Morocco) for 60 days in a completely randomized design considering eight treatments. All treatments, except the control, were amended with 52 mg kg^-1 of P from different PR-based fertilizers before sowing. At the flowering stage (60-day-old plants), results indicated that all PR treatments significantly improved plant growth, root nodulation, and nutrient uptake compared to the control. The relative agronomic efficiency of pretreated PR was significantly higher with phospho-compost treatment (86%) than the partially acidulated PR (78%) or the PR/TSP blend 50:50 (64%). Likewise, P uptake, P use efficiency, number of root nodules, and N uptake all were improved under PR treatments. Our finding revealed that the biological technique based on phospho-compost yielded better compared to chemical and physical treatments.

Sodium N-Lauroylsarcosinate (SNLS) as a Selective Collector for Calcareous Phosphate Beneficiation

Sodium N-lauroylsarcosinate (SNLS) was employed as a selective flotation collector for dolomite–apatite separation. The influence of pH, condition time, and collector dose on the flotation performance of both apatite and dolomite minerals was investigated using single mineral and binary mixed mineral flotation experiments. The performance of SNLS was compared to sodium oleate (NaOL), as a standard collector. In this study, the adsorption mechanism of SNLS on both minerals was studied using zeta-potential and FT-IR measurements. The results showed that SNLS prefers to adsorb on the dolomite mineral. The maximum difference in floatability was 83% for single dolomite and apatite minerals at pH 10 in the presence of 0.05 mmol/L SNLS. Binary mixtures of dolomite and apatite minerals of different ratios were applied, to evaluate their separation efficiency. The SNLS could separate dolomite from its mixtures with apatite minerals. Using 0.2 mmol/L of SNLS at pH 10, a concentrate of 30.9% P2O5 and 0.79% MgO was obtained from a natural phosphate ore having 25.8% P2O5 and 5.16% MgO.

Flotation Separation of Dolomite from Fluorapatite Using Sodium Dodecyl Benzene Sulfonate as the Efficient Collector under Low Temperature

Flotation is the most often employed process to achieve the selective removal of contaminants from the raw materials used in the manufacturing of phosphate fertilizer. However, sodium oleate (NaOL), as a typical collector, is ineffective because of its low collecting ability under low temperature. As a result, developing and implementing feasible alternatives is critical for the long-term output of mines. In this study, sodium dodecyl benzene sulfonate (SDBS), a low-cost and freely soluble reagent under low temperature was used to examine its collecting ability and selectivity in a fluorapatite-dolomite system by means of single and artificially mixed minerals flotation. The adsorption mechanism was evaluated with the help of XPS analyses. The flotation results demonstrate that SDBS could float both fluorapatite and dolomite, but show a higher affinity towards fluorapatite instead of dolomite. Moreover, SDBS could preferred adsorb onto fluorapatite surface when fluorapatite and dolomite coexist. SDBS is more suitable than NaOL for satisfactory recovery of fluorapatite under low temperature in terms of the higher recovery obtained. The XPS analyses results demonstrate that the adsorption of SDBS on fluorapatite surface was more intensively as opposed to that on dolomite surface and Ca active sites on fluorapatite surface are supposed to be the main location for SDBS attachment.

Process Mineralogy Characteristics and Flotation Application of a Refractory Collophanite from Guizhou, China

A refractory phosphate ore obtained from Guizhou, China, contains high amounts of detrimental metal impurities (e.g., Fe, Al, and Mg) which affect the deep wet processing of phosphorus products before use. In this study, mineralogy parameters of the ore such as mineral composition, disseminated particle size, mineral liberation degree, and intergrowth relationship were investigated using X-ray fluorescence spectrometer (XRF), X-ray powder diffractometer (XRD), and advanced mineral identification and characterization system (AMICS). The mechanism for flotation separation was also discussed. The results showed that the ore was a fine-grained calcareous-siliceous collophanite with high P2O5 grade. The gangue minerals such as quartz, sericite (muscovite), pyrite, and dolomite were finely disseminated and encapsulated by fluoroapatite particles in a rather complex relationship. A double reverse flotation process was carried out based on the separation principle of less flotation and more inhibition. A phosphorous concentrate with a P2O5 grade of 35.53%, SiO2 content of 5.88%, MgO content of 0.91%, sesquioxide (Fe2O3 + Al2O3) content of 1.98%, MER value of 8.13%, and phosphorus recovery of 75.04% was obtained. Based on the flotation test results and the analysis of process mineralogy parameters, we concluded that the main causes of difficulty in separation of collophanite are fine disseminated particle size, poor mineral liberation degree, and serious argillization. The selection of foam-controlled collectors, efficient dispersing inhibitors and classified desliming process will be necessary for improving flotation index. These results provide a technical reference for subsequent development and utilization of collophanite resources.

Site-specific responses of lowland rice to acidulated and calcined phosphate rock fertilizers in the Center-West region of Burkina Faso

Soil phosphorus (P) deficiency is a major constraint of crop production in Sub-Saharan Africa. In particular, in the Sudano-Sahelian zone of Burkina Faso, P is rarely replenished as fertilizer supplies are limited in rural areas and because of the socio-economic situation of farmers. There is however, an abundance of local phosphate rock resource in the country. The development of local inorganic P fertilizers to improve crop production and replace the nutrients removed after harvesting, as well as to promote to sustainable agriculture, is desired. This study evaluated the efficiency of low-grade Burkina Faso phosphate rock (BPR)-based P fertilizers, produced by acidulation and calcination-the major fertilizer processing methods, on lowland rice production and the soil factors influencing their effectiveness. The results showed that the acidulated P fertilizers were as effective as conventional commercial P fertilizers on various soil types, textures, and fertility. Calcined P fertilizers were consistently effective on fine-textured soils with high basic fertility. It was found that fine soil texture and basic fertility of the initial soils were important factors in agronomic efficiency of BPR-based fertilizers and the resilience of rice production to climatic variability. It is recommended that soil type, with respect to soil texture, soil properties, inherent fertility, and water availability, should be considered when using BPR-based fertilizers for rice cultivation.

Review of the Main Factors Affecting the Flotation of Phosphate Ores

The way to successfully upgrade a phosphate ore is based on the full understanding of its mineralogy, minerals surface properties, minerals distribution and liberation. The conception of a treatment process consists of choosing the proper operations with an adequate succession depending on the ore properties. Usually, froth flotation takes place in phosphate enrichment processes, since it is cheap, convenient, and well developed. Nevertheless, it is a complex technique as it depends on the mineral’s superficial properties in aqueous solutions. Aspects such as wettability, surface charge, zeta potential, and the solubility of minerals play a basic role in defining the flotation conditions. These aspects range from the reagents type and dosage to the pH of the pulp. Other variables namely particles size, froth stability, and bubbles size play critical roles during the treatment, as well. The overall aim is to control the selectivity and recovery of the process. The following review is an attempt to add to previous works gathering phosphate froth flotation data. In that sense, the relevant parameters of phosphate ores flotation are discussed while focusing on apatite, calcite, dolomite, and quartz as main constituent minerals.

Recovery and separation of phosphorus as dicalcium phosphate dihydrate for fertilizer and livestock feed additive production from a low-grade phosphate ore

With the rapid increase in the world population, the global demand for food production has been increasing steeply. This increase has resulted in an increased demand for phosphorus crop fertilizers and livestock feed additives. Considering recent predictions that the global reserves of high-grade phosphorus resources would deplete within 15 years, new initiatives have begun to utilize low-grade resources to ensure sustainable supply of this essential nutrient. The main challenge with the use of low-grade resources is the difficulty with the efficient and economical separation of phosphorus from the other constituent elements, such as iron, aluminum, and magnesium. Most previous studies on the adoption of low-grade phosphate ores have focussed on ore beneficiation processes which are expensive, complex, and in some cases inefficient. In this study, we develop an integrated process for the direct recovery and separation of dicalcium phosphate dihydrate for fertilizer and livestock feed additive production from a low-grade (2.0 wt% P) iron-rich (19.7 wt% Fe) phosphate ore. The process combines leaching using dilute sulfuric acid (0.29 M) and selective precipitation using calcium oxide. During selective precipitation, ethylenediaminetetraacetic acid (EDTA) is used as a stabilizing agent to prevent iron and phosphorus co-precipitation. This process can be operated as a closed loop, allowing the recovery and recycling of both water and EDTA, while eliminating the production of liquid waste. The developed process achieves around 70% phosphorus recovery as an industrial-grade (19 wt% P) dicalcium phosphate dihydrate product with minimal iron, magnesium, and aluminum contamination, while also producing value-added calcium sulfate dihydrate (gypsum) and iron/magnesium byproducts. This process enables economical and sustainable recovery of phosphorus from low-grade ores, which can address the rising global demand for food production.

Insight into the Influence of Surface Roughness on the Wettability of Apatite and Dolomite

Surface roughness has an important influence on the wettability of particles. This paper is an innovative exploration to control the surface wettability of apatite and dolomite from the perspective of roughness in the background of phosphate flotation. Roughness characteristics of apatite and dolomite particles and its effects on wettability were investigated with surface roughness, contact angle measurements, and SEM analysis. The relationship between surface energy and wettability of different roughness surfaces was also discussed. The results indicated that the influence of roughness on apatite and dolomite particles showed the same regularity, and wettability increased with the increasing roughness for hydrophilic surfaces, while the wettability decreased for hydrophobic surfaces. The influence of roughness on wettability can be well explained by Wenzel and Cassie models, and the surface energy of different rough surfaces had a strong correlation with their wettability. When sodium oleate was added after acid treatment, the apatite was hydrophilic, while the dolomite was hydrophobic; the difference in wettability between them became greater as surface roughness increased. Thus, it can be predicted that the selective separation of dolomite and apatite under acid reverse flotation conditions can be strengthened by increasing the mineral surface roughness during comminution.

Editorial for Special Issue: “Recent Trends in Phosphate Mining, Beneficiation and Related Waste Management”

This Special Issue contains a series of selected papers concerning phosphate along with its mining and transformation life cycle [...]

Raman Spectroscopy Study of Phosphorites Combined with PCA-HCA and OPLS-DA Models

Phosphorite is a nonrenewable strategic resource, a convenient and rapid method of phosphorite grade identification and classification is important to improve phosphate utilization. In this study, Raman spectroscopy has been combined with principal component analysis and hierarchical clustering analysis (PCA-HCA) and orthogonal partial least squares-discriminant analysis (OPLS-DA) models for an investigation of different grade phosphorite samples. Both the PCA-HCA and OPLS-DA models showed that different grade phosphorite samples can be clearly distinguished by statistically analyzing the Raman spectra after smoothing, baseline correction, and first derivation. In addition, the S-line study on the OPLS-DA model clearly demonstrated that the symmetrical stretching vibrational mode of phosphate near 960 cm−1 had a much more significant contribution than other vibrational modes for the differentiation of different grade phosphorite samples.