Detailed Analysis of the Influencing Parameters on the Self-Healing Behavior of Dynamic Urea-Crosslinked Poly(methacrylate)s

4D Printing of Body Temperature-Responsive Hydrogels Based on Poly(acrylic acid) with Shape-Memory and Self-Healing Abilities

Additive manufacturing of smart materials that can be dynamically programmed with external stimuli is known as 4D printing. Among the 4D printable materials, hydrogels are the most extensively studied materials in various biomedical areas because of their hierarchical structure, similarity to native human tissues, and supreme bioactivity. However, conventional smart hydrogels suffer from poor mechanical properties, slow actuation speed, and instability of actuated shape. Herein, we present 4D-printed hydrogels based on poly(acrylic acid) that can concurrently possess shape-memory and self-healing properties. The printing of the hydrogels is achieved by solvent-free copolymerization of the hydrophilic acrylic acid (AAc) and hydrophobic hexadecyl acrylate (C16A) monomers in the presence of TPO photoinitiator using a stereolithography-based commercial resin printer followed by swelling in water. The printed hydrogels undergo a reversible strong-to-weak gel transition below and above human body temperature due to the melting and crystallization of the hydrophobic C16A domains. In this way, the shape-memory and self-healing properties of the hydrogels can be magically actuated near the body temperature by adjusting the molar ratio of the monomers. Furthermore, the printed hydrogels display a high Young's modulus (up to ∼215 MPa) and high toughness (up to ∼7 MJ/m³), and their mechanical properties can be tuned from brittle to ductile by reducing the molar fraction of C16A, or the deformation speed. Overall, the developed 4D printable hydrogels have great potential for various biomedical applications.

Reprocessable and Recyclable Chain-Growth Polymer Networks Based on Dynamic Hindered Urea Bonds

Conventional cross-linked polymers cannot be reprocessed because of the presence of permanent covalent cross-links, preventing reuse and recycling. Covalent adaptable networks (CANs) employ dynamic covalent bonds that undergo dynamic reactions under external stimulus, allowing recyclability of these network materials. Hindered urea chemistry is one of the recently discovered dissociative dynamic chemistries. While hindered urea bonds have traditionally been exploited in the synthesis of step-growth type CANs, the use of hindered urea bonds in the synthesis of chain-growth-type dynamic networks has only been narrowly explored. Here, we present a simple, catalyst-free, fast method to synthesize a hindered-urea-based dynamic cross-linker that can undergo a free radical polymerization with vinyl-type monomers or polymers to form reprocessable CANs. Using this cross-linker, we developed dynamic polymethacrylate networks that can be (re)processed at 80 °C. These dynamic covalent networks exhibit full recovery of cross-link density after multiple recycling steps; they are only the second chain-growth network synthesized directly and exclusively from carbon-carbon double bond monomers to demonstrate such recovery. Unlike other dissociative dynamic polymer networks, polymethacrylate networks that contain dissociative dynamic hindered urea bonds do not flow and maintain their network structure even at high temperature (300 °C). Despite its relatively fast reprocessability, the network showed delayed and extremely slow stress relaxation at the processing temperature. This work offers a simple approach to obtain reprocessable addition-type networks based on hindered urea bonds while revealing the limitations of stress relaxation experiments in relationship to the processability of some dynamic polymer networks.