Preparation of High-Purity Ammonium Tetrakis(pentafluorophenyl)borate for the Activation of Olefin Polymerization Catalysts

Ammonium Tetrakis(pentafluorophenyl)borate: Preparation and Application in Olefin Coordination Polymerization as the Cocatalyst Compound

Metallocene catalysts have attracted much attention from academia and industry for their excellent catalytic activity in the field of olefin polymerization. Cocatalysts play a key role in metallocene catalytic systems, which can not only affect the overall catalytic activity, but also have an obvious influence on the structure and properties of the polymer. Although methylaluminoxane (MAO) is currently the most widely used cocatalyst, its price increases the production cost of polyolefin materials. Ammonium tetrakis(pentafluorophenyl)borate has shown excellent performance in polymerization, being one of the best substitutes for the traditional cocatalyst MAO. Compared with the main catalyst, whose composition and structure are relatively complex, the research on cocatalyst is very limited. This review mainly introduces the research history, preparation methods, and application progress in polymerization of ammonium tetrakis(pentafluorophenyl)borate, deepening our understanding of the role of cocatalyst in polymerization, with the hope of inspiring brand-new thinking on improving and enhancing the overall performance of catalyst systems.

Preparation of Extremely Active Ethylene Tetramerization Catalyst [iPrN(PAr2)2−CrCl2]+[B(C6F5)4]– (Ar = −C6H4-p-SiR3)

Numerous efforts have been made to achieve “on-purpose” 1-octene production since Sasol discovered a Cr-based selective ethylene tetramerization catalyst in the early 2000s. By preparing a series of bis(phosphine) ligands iPrN(PAr2)2 where the Ar contains a bulky –SiR3 substituent (Ar = −C6H4-p-Si(nBu)3 (1), −C6H4-p-Si(1-hexyl)3 (2), −C6H4-p-Si(1-octyl)3 (3), −C6H4-p-Si(2-ethylhexyl)3 (4), −C6H4-p-Si(3,7-dimethyloctyl)3 (5)), we obtained an extremely active catalyst that meets the criteria for commercial utilization. The Cr complexes [iPrN(PAr2)2−CrCl2]+[B(C6F5)4]–, obtained by reacting ligands 1–5 with [(CH3CN)4CrCl2]+[B(C6F5)4]–, showed high activity exceeding 6000 kg/g-Cr/h, when combined with the inexpensive iBu3Al, thus avoiding the use of expensive modified methylaluminoxane (MMAO). The bulky –SiR3 substituents played a key role in the success of catalysis by blocking the formation of inactive species (Cr complexes coordinated by two iPrN(PAr2)2 ligands, that is, [(iPrN(PAr2)2)2−CrCl2]+[B(C6F5)4]–). Among the complexes prepared, [3−CrCl2]+[B(C6F5)4]– exhibited the highest activity (11,100 kg/g-Cr/h, 100 kg/g-catalyst) with high 1-octene selectivity (75 wt%) and, moreover, mitigated the generation of undesired > C10 fractions (10.7 wt%). A 10-g-scale synthesis of 3 was developed, as well as a facile and low-cost synthetic method for [(CH3CN)4CrCl2]+[B(C6F5)4]–.

Polymethylaluminoxane organic frameworks (sMAOF) – highly active supports for slurry phase ethylene polymerisation

A series of modified solid polymethylaluminoxane (sMAO) catalyst supports have been developed for slurry phase ethylene polymerisation, using aryl di-ol modifier groups.