Hierarchical Zeolites as Catalysts for Biodiesel Production from Waste Frying Oils to Overcome Mass Transfer Limitations

Unveiling the mechanisms of carboxylic acid esterification on acid zeolites for biomass-to-energy: A review of the catalytic process through experimental and computational studies

In recent years, there has been significant interest from industrial and academic areas in the esterification of carboxylic acids catalyzed by acidic zeolites, as it represents a sustainable and economically viable approach to producing a wide range of high-value-added products. However, there is a lack of comprehensive reviews that address the intricate reaction mechanisms occurring at the catalyst interface at both the experimental and atomistic levels. Therefore, in this review, we provide an overview of the esterification reaction on acidic zeolites based on experimental and theoretical studies. The combination of infrared spectroscopy with atomistic calculations and experimental strategies using modulation excitation spectroscopy techniques combined with phase-sensitive detection is presented as an approach to detecting short-lived intermediates at the interface of zeolitic frameworks under realistic reaction conditions. To achieve this goal, this review has been divided into four sections: The first is a brief introduction highlighting the distinctive features of this review. The second addresses questions about the topology and activity of different zeolitic systems, since these properties are closely correlated in the esterification process. The third section deals with the mechanisms proposed in the literature. The fourth section presents advances in IR techniques and theoretical calculations that can be applied to gain new insights into reaction mechanisms. Finally, this review concludes with a subtle approach, highlighting the main aspects and perspectives of combining experimental and theoretical techniques to elucidate different reaction mechanisms in zeolitic systems.

Design and development of a highly efficient reusable zeolite impregnated ZnAl2O4 catalyst for biodiesel production

As the demand for sustainable energy sources expands, the production of biodiesel has attracted great attention. The development of effective and ecologically friendly biodiesel catalysts has become an urgent need. In this context, the goal of this study is to develop a composite solid catalyst with enhanced efficiency, reusability, and reduced environmental impact. For that, eco-friendly, and reusable composite solid catalysts have been designed by impregnating different amounts of zinc aluminate into a zeolite matrix (ZnAl2O4@Zeolite). Structural and morphological characterizations confirmed the successful impregnation of zinc aluminate into the zeolite porous structure. Catalytic experiments revealed that the catalyst containing 15 wt% ZnAl2O4 showed the highest conversion activity of fatty acid methyl esters (FAME) of 99% under optimized reaction conditions, including 8 wt% catalyst, a molar ratio of 10:1 methanol to oil, a temperature of 100 °C, and 3 h of reaction time. The developed catalyst demonstrated high thermal and chemical stability, maintaining good catalytic activity even after five cycles. Furthermore, the produced biodiesel quality assessment has demonstrated good properties in compliance with the criteria of the American Society for Testing and Materials ASTM-D6751 and the European Standard EN14214. Overall, the findings of this study could have a significant impact on the commercial production of biodiesel by offering an efficient and environmentally friendly reusable catalyst, ultimately reducing the cost of biodiesel production.

Fusion-Assisted Hydrothermal Synthesis and Post-Synthesis Modification of Mesoporous Hydroxy Sodalite Zeolite Prepared from Waste Coal Fly Ash for Biodiesel Production

Increases in biodiesel prices remains a challenge, mainly due to the high cost of conventional oil feedstocks used during biodiesel production and the challenges associated with using homogeneous catalysts in the process. This study investigated the conversion of waste-derived black soldier fly (BSF) maggot oil feedstock over hydroxy sodalite (HS) zeolite synthesized from waste coal fly ash (CFA) in biodiesel production. The zeolite product prepared after fusion of CFA followed by hydrothermal synthesis (F-HS) resulted in a highly crystalline, mesoporous F-HS zeolite with a considerable surface area of 45 m2/g. The impact of post-synthesis modification of the parent HS catalyst (F-HS) by ion exchange with an alkali source (KOH) on its performance in biodiesel production was investigated. The parent F-HS zeolite catalyst resulted in a high biodiesel yield of 84.10%, with a good quality of 65% fatty acid methyl ester (FAME) content and fuel characteristics compliant with standard biodiesel specifications. After ion exchange, the modified HS zeolite catalyst (K/F-HS) decreased in crystallinity, mesoporosity and total surface area. The K/F-HS catalyst resulted in sub-standard biodiesel of 51.50% FAME content. Hence, contrary to various studies, the ion exchange modified zeolite was unfavorable as a catalyst for biodiesel production. Interestingly, the F-HS zeolite derived from waste CFA showed a favorable performance as a heterogeneous catalyst compared to the conventional sodium hydroxide (NaOH) homogeneous catalyst. The zeolite catalyst resulted in a more profitable process using BSF maggot oil and was economically comparable with NaOH for every kilogram of biodiesel produced. Furthermore, this study showed the potential to address the overall biodiesel production cost challenge via the development of waste-derived catalysts and BSF maggot oil as low-cost feedstock alternatives.

Nitrogen- and Halogen-Free Multifunctional Polymer-Directed Fabrication of Aluminum-Rich Hierarchical MFI Zeolites

Aluminum-rich hierarchical MFI-type zeolites with high acidic-site density exhibit excellent activity and selectivity in bulky molecule-involved reactions. However, it is challenging to develop a facile and environmentally benign method for fabricating them. Herein, we employ a polymer that does not contain nitrogen and halogen elements to successfully synthesize aluminum-rich hierarchical ZSM-5 zeolite with a Si/Al ratio of 8 and a significant number of mesopores comprised of oriented-assembled nanocrystals. It is demonstrated that the nitrogen- and halogen-free polymer is instrumental in the formation of the ZSM-5 zeolite by serving as a template for constructing the hierarchical micro/mesoporous structure. Moreover, this polymer also acts as a crystal growth modifier to form a single-crystalline zeolite. Notably, the resultant zeolite shows a better catalytic performance in converting waste plastic into hydrocarbons than a commercial one. Our work enables the synthesis of high-quality hierarchical zeolites without requiring quaternary ammonium templates.