Enhancing Oil Recovery from Low-Permeability Reservoirs with a Thermoviscosifying Water-Soluble Polymer

Evaluation of OKRA (Abelmoschus esculentus) Macromolecular Solution for Enhanced Oil Recovery in Kazakhstan Carbonate Reservoir

Natural polymers have been investigated as part of the endeavors of green chemistry practice in the oil field. However, natural polymer studies are still preliminary. The current study examines okra’s (natural polymer) efficiency for polymer flooding, particularly in Kazakhstan. The evaluation targets the heavy oil trapped in carbonate reservoirs. SEM and FTIR were used to characterize morphology and chemical composition. A rheology study was conducted under different shear rates for three plausible concentrations: 1 wt.%, 2 wt.% and 5 wt.%. The core flooding was challenged by the low porosity and permeability of the core. The results showed that okra’s size is between 150–900 μm. The morphology can be described by rod-like structures with pores and staking as sheet structures. The FTIR confirmed that the solution contains a substantial amount of polysaccharides. During the rheology test, okra showed a proportional relationship between the concentration and viscosity increase, and an inversely proportional relationship with the shear rate. At reservoir temperature, the viscosity reduction was insignificant, which indicated good polymer stability. Okra showed shear-thinning behavior. It was fitted to the Ostwald–de Waele power-law model by a (90–99)% regression coefficient. The findings confirm okra’s pseudo-plasticity, and that it is proportional to the solution concentration. The incremental oil recovery was 7%. The flow was found to be restricted due to the mechanical entrapment resulting from the large molecule size and the low porosity–permeability of the system. This study proves that the dominating feature of natural polysaccharide derivatives is their applicability to moderate reservoir conditions. The current study is a positive attempt at natural polymer application in Kazakhstan and similar field conditions.

Gel-Forming and Plugging Performance Evaluation of Emulsion Polymer Crosslinking System in Fractured Carbonate Rock

The water channeling of fractured carbonate rock seriously affects oil recovery, and this problem is especially serious in the Kazakh North Troyes oilfield. A conventional powder polymer plugging system needs to be hydrated ahead of time, which increases the cost and difficulty of field operation and it cannot realize large-scale plugging operations. The new emulsion polymer crosslinked system can realize rapid hydration and real-time mixing, having low base liquid viscosity and good fluidity and injectability. The results of the laboratory study show that the gelling time of HR9806 emulsion polymer and organic chromium crosslinker was 6~8 h. 0.5 wt % HR9806, which is recommended for field use with P/C ranging from 2.5 to 5.0. The emulsion polymer crosslinking system was found to be highly adaptable in reservoirs and had salinity resistance. Mineral salt and reservoir core were able to enhance the gel strength of the system but shortened the gelling time of the system by about 2 h. The gel (HR9806) had good shear resistance. It still had a viscosity of 220 mPa·s under high-speed shearing (Temperature = 54 °C), and the formed gel system shear resistance increased with increasing concentration. The emulsion system of “0.50 wt % HR9806 emulsion polymer + 0.15 wt % organic chromium crosslinker + brine” had a strong plugging effect in the fractured core and sand-filled pipe model, with residual resistance coefficient ≥30, effective plugging rate ≥ 95.0%, and oil–water selectivity of 0.45. In this paper, the levels of weak gel strength were used, providing an experimental and theoretical reference for improving the application effect of the weak gel system in the field. The study found that the weak gel system can better enter the fractured carbonate reservoir and form a plugging effect in the fracture, improving the effect of subsequent water flooding matrix oil recovery.

A New Method for Calculating the Relative Permeability Curve of Polymer Flooding Based on the Viscosity Variation Law of Polymer Transporting in Porous Media

Relative permeability of polymer flooding plays a very important role in oil field development. This paper aimed to measure and calculate the relative permeability curves of polymer flooding more accurately. First, viscosity variation law of polymer in porous media was studied. Rock particles of different diameters and cementing agent were used to make artificial cores and hydrophobically associating polymer solutions were prepared for experiments. Polymer solutions were injected into the cores filled with crude oil and irreducible water. In the process of polymer flooding, produced fluid was collected at different water saturations and locations of the core. Polymer solutions were separated and their viscosities were measured. With the experimental data, the viscosity variation rule of polymer transporting in porous media was explored. The result indicates that the viscosity retention rate of polymer solutions transporting in porous media has power function relationship with the water saturation and the dimensionless distance from the core inlet. Finally, the relative permeability curves of polymer flooding were measured by unsteady state method and the viscosity variation rule was applied to the calculation of the relative permeability curves.