Specific Features of Reactive Pulsed Laser Deposition of Solid Lubricating Nanocomposite Mo-S-C-H Thin-Film Coatings

Enhanced Tribological Performance of Low-Friction Nanocomposite WSexSy/NP-W Coatings Prepared by Reactive PLD

A novel laser-based method for producing nanocomposite coatings consisting of a tungsten sulfoselenide (WSe_xS_y) matrix and W nanoparticles (NP-W) was developed. Pulsed laser ablation of WSe₂ was carried out in H₂S gas under appropriate laser fluence and reactive gas pressure. It was found that moderate sulfur doping (S/Se ~0.2-0.3) leads to significant improvement in the tribological properties of WSe_xS_y/NP-W coatings at room temperature. Changes in the coatings during tribotesting depended on the load on the counter body. The lowest coefficient of friction (~0.02) with a high wear resistance was observed in a N₂ environment at an increased load (5 N), resulting from certain structural and chemical changes in the coatings. A tribofilm with a layered atomic packing was observed in the surface layer of the coating. The incorporation of nanoparticles into the coating increased its hardness, which may have influenced the formation of the tribofilm. The initial matrix composition, which had a higher content of chalcogen atoms ((Se + S)/W~2.6-3.5), was altered in the tribofilm to a composition close to the stoichiometric one ((Se + S)/W~1.9). W nanoparticles were ground and retained under the tribofilm, which impacted the effective contact area with the counter body. Changes in the tribotesting conditions-lowering the temperature in a N₂ environment-resulted in considerable deterioration of the tribological properties of these coatings. Only coating with a higher S content that was obtained at increased H₂S pressure exhibited remarkable wear resistance and a low coefficient of friction, measuring 0.06, even under complicated conditions.

Tribological Properties of WS2 Thin Films Containing Graphite-like Carbon and Ni Interlayers

The development and production of thin-film coatings having very low friction is an urgent problem of materials science. One of the most promising solutions is the fabrication of special nanocomposites containing transition-metal dichalcogenides and various carbon-based nanophases. This study aims to explore the influence of graphite-like carbon (g-C) and Ni interface layers on the tribological properties of thin WS₂ films. Nanocrystalline WS₂ films were created by reactive pulsed laser deposition (PLD) in H₂S at 500 °C. Between the two WS₂ nanolayers, g-C and Ni nanofilms were fabricated by PLD at 700 and 22 °C, respectively. Tribotesting was carried out in a nitrogen-enriched atmosphere by the reciprocal sliding of a steel counterbody under a relatively low load of 1 N. For single-layer WS₂ films, the friction coefficient was ~0.04. The application of g-C films did not noticeably improve the tribological properties of WS₂-based films. However, the application of thin films of g-C and Ni reduced the friction coefficient to 0.013, thus, approaching superlubricity. The island morphology of the Ni nanofilm ensured WS₂ retention and altered the contact area between the counterbody and the film surface. The catalytic properties of nickel facilitated the introduction of S and H atoms into g-C. The sliding of WS₂ nanoplates against an amorphous g-C(S, H) nanolayer caused a lower coefficient of friction than the relative sliding of WS₂ nanoplates. The detected behavior of the prepared thin films suggests a new strategy of designing antifriction coatings for practical applications and highlights the ample opportunities of laser techniques in the formation of promising thin-film coatings.

Laser Synthesis of Nanomaterials

Nanomaterials, defined as materials with typical dimensions of less than 100 nm in at least one dimension, exhibit very special physicochemical properties that are highly dependent on their size and shape [...].