Magnetically Recyclable Wool Keratin Modified Magnetite Powders for Efficient Removal of Cu2+ Ions from Aqueous Solutions

Unlocking the Potential of Keratin: A Comprehensive Exploration from Extraction and Structural Properties to Cross-Disciplinary Applications

The rapid expansion of the livestock and poultry industry has led to a considerable increase in slaughter byproducts; however, exploring their potential applications still needs to be improved. These underutilized byproducts, which include nails, hides, skins, and bones, represent a significant loss of valuable biological resources. Among these materials, keratin has garnered considerable attention due to its unique properties as a natural biopolymer. Keratin exhibits outstanding mechanical properties and biocompatibility and has attracted increasing attention for its recovery and conversion into relevant application materials. However, natural keratin typically has a high sulfur content, complex 3D structure, and abundant hydrogen and disulfide bonds, which cause challenges in application. Current extraction for keratin includes physical, chemical, biological, and hybrid approaches. Combining multiple methods synergistically enhances protein extraction efficiency and purity, and facilitates the exploration of structure and functional properties. This review encompasses the structural characteristics, properties, extraction methods, and research progress related to keratin. The preparation and application of keratin composite materials in different forms, such as fibers, films, hydrogels, and scaffolds, are illustrated. Applications in several fields, including biomedicine, flexible electronic components, environmental materials and food packaging are discussed. Hopefully, this paper will provide a comprehensive understanding and guidance for further development and application of keratin materials.

Chemically cross-linked keratin and nanochitosan based sorbents for heavy metals remediation

Biosorbents for water remediation were prepared using keratin biopolymer cross-linked with nanochitosan (NC). Keratin proteins were dissolved using reducing agents and NC was incorporated with concentrations of 1, 3 and 5 % individually into the keratin solution. The mixtures were thermally treated at 75°C overnight, which promoted the formation of ester bonds between the hydroxyl groups of nanochitosan and the carboxylic groups of the keratin biopolymer. The resulting keratin derived biosorbents were characterized by X-Ray photoelectron spectroscopy, confirming the cross-linking between keratin and nanochitosan. The chicken feathers keratin (CFK) surface modifications with nanochitosan were examined with Brunauer-Emmett-Teller, scanning and transmission electron microscopies. The sorption capacity of biosorbents was tested for eight different metals simultaneously at different contact times (15, 30, 60, 120, 240, 280 mins) and pH (5.5, 7.5 and 8.5), including arsenic, selenium, chromium, nickel, cobalt, lead, cadmium and zinc, using simulated industrial wastewater water containing 600 μg L^-1 concentration of each metal. The synthesized environmentally benign biosorbents exhibited biosorption of metals upto 98 % at pH 7.5 and a contact time of 24 h, showing their potential for industrial wastewater remediation.

Valorisation of keratinous wastes: A sustainable approach towards a circular economy

The valorisation of keratinous wastes involves biorefining and recovering the bioresource materials from the keratinous wastes to produce value-added keratin-based bioproducts with a broad application, distribution, and marketability potential. Valorisation of keratinous wastes increases the value of the wastes and enables more sustainable waste management towards a circular bioeconomy. The abundance of keratinous wastes as feedstock from agro-industrial processing, wool processing, and grooming industry benefits biorefinery and extraction of keratins, which could be the optimal solution for developing an ecologically and economically sustainable keratin-based economy. The transition from the current traditional linear models that are deleterious to the environment, which end energy and resources recovery through disposal by incineration and landfilling, to a more sustainable and closed-loop recycling and recovery approach that minimises pollution, disposal challenges, loss of valuable bioresources and potential revenues are required. The paper provides an overview of keratinous wastes and the compositional keratin proteins with the descriptions of the various keratin extraction methods in biorefinery and functional material synthesis, including enzymatic and microbial hydrolysis, chemical hydrolysis (acid/alkaline hydrolysis, dissolution in ionic liquids, oxidative and sulphitolysis) and chemical-free hydrolysis (steam explosion and ultrasonic). The study describes various uses and applications of keratinases and keratin-based composites fabricated through various manufacturing processes such as lyophilisation, compression moulding, solvent casting, hydrogel fabrication, sponge formation, electrospinning, and 3D printing for value-added applications.