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Lin X, Sun W, Lin M, Chen T, Duan K, Lin H, Zhang C, Qi H. Bicomponent core/sheath melt-blown fibers for air filtration with ultra-low resistance. RSC Adv 2024; 14:14100-14113. [PMID: 38686297 PMCID: PMC11056944 DOI: 10.1039/d4ra02174f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/22/2024] [Accepted: 04/21/2024] [Indexed: 05/02/2024] Open
Abstract
With the escalating air pollution and frequent outbreaks of airborne diseases, there is a growing demand for personal protective filtration media. Melt-blown nonwovens have proven to be highly effective in capturing tiny particles, but their tightly packed fiber assemblages are more resistant to airflow and less comfortable to breathe. Here, we present a one-step melt-blown spinning process for the production of bicomponent core/sheath (BCS) crimped fibers and their application in high-efficiency, low-resistance air filtration. Fiber curl is caused by unbalanced internal stresses resulting from differences in the structure components, resulting in uneven shrinkage inside and outside the fibers. The resulting CM@S-2 filtration media features a uniform fiber curl and a porous fiber mesh structure, which reduces air filtration resistance. Under the same filtration conditions, the filtration efficiency of CM@S-2 (96.58% vs. 95.58%), filtration resistance (56.1 Pa vs. 108.0 Pa), quality factor (0.061 Pa-1vs. 0.029 Pa-1), and dust holding capacity (10.60 g m-2vs. 9.10 g m-2) were comparable to those of the single-component polypropylene filters. The filtration efficiency of the CM@S-2 remained above 94.0% after 30 days of indoor storage. Computational Fluid Dynamics (CFD) simulation demonstrated that crimped fibers effectively reduce pressure surges on the filter media caused by fiber accumulation. In comparative tests with commercial masks, the CM@S-2 cartridge masks demonstrated superior air permeability compared to commercial masks under similar filtration conditions. In conclusion, the bicomponent core/sheath melt-blown fibers significantly reduce air resistance and show excellent potential for application in protective masks.
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Affiliation(s)
- Xiaofang Lin
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
- College of Textile and Clothing Engineering, Soochow University Jiangsu China
| | - Wenbo Sun
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
| | - Minggang Lin
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
| | - Ting Chen
- College of Textile and Clothing Engineering, Soochow University Jiangsu China
| | - Kangming Duan
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
| | - Huiting Lin
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
- College of Textile and Apparel, Quanzhou Normal University Fujian China
| | - Chuyang Zhang
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
| | - Huan Qi
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian China
- College of Textile and Apparel, Quanzhou Normal University Fujian China
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Zhao T, Xu Y, Wu M, Li Y, Ma J, Li H, Zheng Y, Zeng Y. Highly Efficient Fabrication of Biomimetic Nanoscaled Tendrils for High-Performance PM 0.3 Air Filters. NANO LETTERS 2024; 24:1385-1391. [PMID: 38230986 DOI: 10.1021/acs.nanolett.3c04571] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/18/2024]
Abstract
Particulate matter pollution has become a serious public health issue, especially with the outbreak of new infectious diseases. However, most existing air filtration materials face challenges such as being too bulky, having high resistance, and a trade-off between filtration efficiency and air permeability. Here, a unique electro-blown spinning technique is used to prepare an air filter made of biomimetic nanoscaled tendril nonwovens (Nano-TN). The introduction of an airflow field significantly increases the whipping frequency and the strain mismatch of composite jets, achieving large-scale and highly efficient preparation of Nano-TN. The resultant Nano-TN has an ultrahigh porosity (97%) and a small pore size (2.9 μm). At the same filtration level, its air resistance is 37% lower than that of traditional straight nanofibrous nonwovens and has a higher dust-holding capacity. Moreover, compared with traditional three-dimensional air filters, the Nano-TN filter is thinner, offering tremendous application prospects in various environmental purification and personal protection fields.
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Affiliation(s)
- Tienan Zhao
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Yuanqiang Xu
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Mengwei Wu
- College of Engineering, Peking University, Beijing 100871, China
| | - Ying Li
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Jiajia Ma
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Hui Li
- College of Textiles, Donghua University, Shanghai 201620, China
| | - Yuansheng Zheng
- College of Textile and Clothes, Shanghai University of Engineering Science, Shanghai 201620, China
| | - Yongchun Zeng
- College of Textiles, Donghua University, Shanghai 201620, China
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3
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Liu H, Lai W, Shi Y, Tian L, Li K, Bian L, Xi Z, Lin B. One-Step Fast Fabrication of Electrospun Fiber Membranes for Efficient Particulate Matter Removal. Polymers (Basel) 2024; 16:209. [PMID: 38257008 PMCID: PMC10818706 DOI: 10.3390/polym16020209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2023] [Revised: 01/04/2024] [Accepted: 01/08/2024] [Indexed: 01/24/2024] Open
Abstract
Rapid social and industrial development has resulted in an increasing demand for fossil fuel energy, which increases particulate matter (PM) pollution. In this study, we employed a simple one-step electrospinning technique to fabricate polysulfone (PSF) fiber membranes for PM filtration. A 0.3 g/mL polymer solution with an N,N-dimethylformamide:tetrahydrofuran volume ratio of 3:1 yielded uniform and bead-free PSF fibers with a diameter of approximately 1.17 μm. The PSF fiber membrane exhibited excellent hydrophobicity and mechanical properties, including a tensile strength of 1.14 MPa and an elongation at break of 116.6%. Finally, the PM filtration performance of the PSF fiber membrane was evaluated. The filtration efficiencies of the membrane for PM2.5 and PM1.0 were approximately 99.6% and 99.2%, respectively. The pressure drops were 65.0 and 65.2 Pa, which were significantly lower than those of commercial air filters. Using this technique, PSF fiber membrane filters can be easily fabricated over a large area, which is promising for numerous air filtration systems.
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Affiliation(s)
- Huanliang Liu
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Wenqing Lai
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Yue Shi
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Lei Tian
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Kang Li
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Liping Bian
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Zhuge Xi
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
| | - Bencheng Lin
- Tianjin Institute of Environmental and Operational Medicine, Tianjin 300050, China; (H.L.); (W.L.); (Y.S.); (L.T.); (K.L.); (L.B.)
- Tianjin Key Laboratory of Risk Assessment and Control Technology for Environment & Food Safety, Tianjin 300050, China
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4
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Shao Z, Shen R, Gui Z, Xie J, Jiang J, Wang X, Li W, Guo S, Liu Y, Zheng G. Ethyl cellulose/gelatin/β-cyclodextrin/curcumin nanofibrous membrane with antibacterial and formaldehyde adsorbable capabilities for lightweight and high-performance air filtration. Int J Biol Macromol 2024; 254:127862. [PMID: 37939775 DOI: 10.1016/j.ijbiomac.2023.127862] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/18/2023] [Revised: 10/17/2023] [Accepted: 11/01/2023] [Indexed: 11/10/2023]
Abstract
Functionalization of bio-based nanofibers is the development tendency of high-performance air filter. However, the conventional structural optimization strategy based on high solution conductivity greatly hinders the development of fully bio-based air filter, and not conducive to sustainable development. This work fabricated fully bio-based nanofibrous membrane with formaldehyde-adsorbable and antibacterial capabilities by electrospinning low-conductivity solution for high-performance air filtration and applied to lightweight mask. The "water-like" ethyl cellulose (EC) was selected as the base polymer to "nourish" functional materials of gelatin (GE), β-cyclodextrin (βCD), and curcumin (Cur), thus forming a solution system with high binding energy differences and electrospinning into ultrafine bimodal nanofibers. The filtration efficiency for 0.3 μm NaCl particles, pressure drop, and quality factor were 99.25 %, 53 Pa, and 0.092 Pa-1, respectively; the bacteriostatic rates against Escherichia coli and Staphylococcus aureus were 99.9 % and 99.4 %, respectively; the formaldehyde adsorption capacity was 442 μg/g. This is the first report on antibacterial and formaldehyde-adsorbable high-performance air filter entirely made from bio-based materials. This simple strategy will greatly broaden the selection of materials for preparing high-performance multifunctional air filter, and promote the development of bio-based air filter.
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Affiliation(s)
- Zungui Shao
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Ruimin Shen
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Zeqian Gui
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Junjie Xie
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Jiaxin Jiang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Shumin Guo
- School of Mathematical Sciences, Xiamen University, Xiamen 361102, China
| | - Yifang Liu
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
| | - Gaofeng Zheng
- Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University, Xiamen 361102, China; Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China.
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5
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Lin M, Shen J, Wang B, Chen Y, Zhang C, Qi H. Preparation of fluffy bimodal conjugated electrospun poly(lactic acid) air filters with low pressure drop. RSC Adv 2023; 13:30680-30689. [PMID: 37869388 PMCID: PMC10585197 DOI: 10.1039/d3ra05969c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/01/2023] [Accepted: 10/11/2023] [Indexed: 10/24/2023] Open
Abstract
Electrospun nanofiber membranes have been extensively studied as air filters. However, their limited filtration efficiency for submicron inhalable particulate matter (PM), high resistance to filtration, and limited capacity to hold dust have hindered their widespread use. The majority of materials come from petroleum, and the use of organic solvents during the spinning process has a significant negative impact on the environment. In this work, a sustainable method has been proposed for producing filters using poly(lactic acid) (PLA) with a bimodal diameter distribution through conjugated electrospinning. This technique allows for the continuous production of interconnected micro/nano hybrid porous membranes, resulting in reduced resistance and improved dust holding capacity. The filtration efficiency, pressure drop, long-term filtration performance, and actual performance of the conjugated bimodal membrane (CBM) were extensively investigated. The results indicate that the filter has a high capacity for retaining particles, with filtration efficiencies of 99.94% for PM 0.3 and 99.96% for PM 2.5. It also demonstrates a high quality factor (0.078 Pa-1 for PM 0.3 and 0.084 Pa-1 for PM 2.5), long-term stability (a decrease of 2.35% for PM 0.3 and 0.05% for PM 2.5 over a period of 60 days) and outstanding dust holding capacity (9.17 g m-2). The conjugated bimodal membrane (CBM) shows a 22.64% decrease in resistance compared to the non-conjugated bimodal membrane (BM). In general, the approach outlined in this work provides valuable insights into the development of high-performance biodegradable air filters. These filters have improved filtration efficiency and reduced resistance.
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Affiliation(s)
- Minggang Lin
- College of Textile and Apparel, Xinjiang University Urumqi 830000 Xinjiang China
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian 362002 China
| | - Jinlin Shen
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian 362002 China
- College of Textiles and Apparel, Quanzhou Normal University Fujian 362002 China
| | - Bingbing Wang
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian 362002 China
- College of Textiles and Apparel, Quanzhou Normal University Fujian 362002 China
| | - Yangyi Chen
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian 362002 China
- College of Textiles and Apparel, Quanzhou Normal University Fujian 362002 China
| | - Chuyang Zhang
- College of Textile and Apparel, Xinjiang University Urumqi 830000 Xinjiang China
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian 362002 China
- College of Textiles and Apparel, Quanzhou Normal University Fujian 362002 China
| | - Huan Qi
- Institute of Smart & Ecological Textile, Quanzhou Normal University Fujian 362002 China
- College of Textiles and Apparel, Quanzhou Normal University Fujian 362002 China
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6
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Lin X, Lin M, Li T, Lu H, Qi H, Chen T, Wu L, Zhang C. Preparation of Self-Curling Melt-Blown Fibers with Crimped Masterbatch (CM) and Its Application for Low-Pressure Air Filtration. Polymers (Basel) 2023; 15:3365. [PMID: 37631422 PMCID: PMC10459721 DOI: 10.3390/polym15163365] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/15/2023] [Revised: 08/05/2023] [Accepted: 08/08/2023] [Indexed: 08/27/2023] Open
Abstract
Particulate matter (PM) and airborne viruses pose significant threats to both the environment and public health. As the most viable solution to prevent the inhalation of these pollutants, there is an urgent demand for face masks with excellent filtration efficiency and low-pressure drop. In this study, a crimped masterbatch (CM) is added to polypropylene feedstocks to produce curling fibers through melt-blown spinning. These curled fibers exhibit low filtration resistance and effective dust-holding performances when used for air filtration. The effect of adding CM on fiber diameter, pore size, crimp, porosity, roughness, and surface potential was studied. The filtration performance of the materials, including the PM filtration capabilities, recirculation filtration, and loading test performance, were also investigated. The results demonstrate that the degree of fiber crimp can be adjusted by incorporating varying amounts of CM. This curling was caused by the uneven shrinkage that occurred due to variations in thermal contraction between these polymers. The curled fibers created a fluffy structure in the fiber network and modified the distribution of pore sizes within it. Under the same filtration conditions as sodium chloride aerogel, CM-2 (PP:CM 8:2) exhibited similar filtration efficiency (95.54% vs. 94.74%), lower filtration resistance (88.68 Pa vs. 108.88 Pa), higher quality factor (0.035 Pa-1 vs. 0.028 Pa-1) and better dust holding capacity (10.39 g/m2 vs. 9.20 g/m2) compared to CM-0 (PP:CM 10:0). After 30 days of indoor storage, the filtration efficiency of CM-2 remained above 94%. The self-curling melt-blown filtration material developed here could potentially be applied in the field of protective masks.
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Affiliation(s)
- Xiaofang Lin
- College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China; (X.L.); (T.C.); (L.W.)
- Institute of Smart & Ecological Textile, Quanzhou Normal University, Quanzhou 362002, China; (M.L.); (T.L.); (H.L.)
| | - Minggang Lin
- Institute of Smart & Ecological Textile, Quanzhou Normal University, Quanzhou 362002, China; (M.L.); (T.L.); (H.L.)
| | - Tan Li
- Institute of Smart & Ecological Textile, Quanzhou Normal University, Quanzhou 362002, China; (M.L.); (T.L.); (H.L.)
| | - Hao Lu
- Institute of Smart & Ecological Textile, Quanzhou Normal University, Quanzhou 362002, China; (M.L.); (T.L.); (H.L.)
| | - Huan Qi
- Institute of Smart & Ecological Textile, Quanzhou Normal University, Quanzhou 362002, China; (M.L.); (T.L.); (H.L.)
- Key Laboratory of Clothing Materials of Universities in Fujian, Quanzhou Normal University, Quanzhou 362002, China
- College of Textile and Apparel, Quanzhou Normal University, Quanzhou 362002, China
| | - Ting Chen
- College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China; (X.L.); (T.C.); (L.W.)
| | - Lili Wu
- College of Textile and Clothing Engineering, Soochow University, Suzhou 215123, China; (X.L.); (T.C.); (L.W.)
| | - Chuyang Zhang
- Institute of Smart & Ecological Textile, Quanzhou Normal University, Quanzhou 362002, China; (M.L.); (T.L.); (H.L.)
- Key Laboratory of Clothing Materials of Universities in Fujian, Quanzhou Normal University, Quanzhou 362002, China
- College of Textile and Apparel, Quanzhou Normal University, Quanzhou 362002, China
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7
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Jiao T, Kim BS, Guo P, Li B. Self-Assembled Nanocomposites and Nanostructures for Environmental and Energic Applications. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:220. [PMID: 36677973 PMCID: PMC9866243 DOI: 10.3390/nano13020220] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/20/2022] [Accepted: 12/26/2022] [Indexed: 06/17/2023]
Abstract
With the rapid development of nanotechnology, nanocomposites and nanostructures have attracted significant attention due to their unique physical and chemical properties and variable functionalities [...].
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Affiliation(s)
- Tifeng Jiao
- School of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004, China
| | - Byoung-Suhk Kim
- Department of Organic Materials & Fiber Engineering, Jeonbuk National University, 567 Baekje-daero, Deokjin-gu, Jeonju-si 54896, Republic of Korea
| | - Peizhi Guo
- Institute of Materials for Energy and Environment, College of Materials Science and Engineering, Qingdao University, Qingdao 266071, China
| | - Bingbing Li
- Department of Chemistry and Biochemistry, Central Michigan University, Mount Pleasant, MI 48859, USA
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8
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Shao Z, Chen H, Wang Q, Kang G, Wang X, Li W, Liu Y, Zheng G. High-performance multifunctional electrospun fibrous air filter for personal protection: A review. Sep Purif Technol 2022; 302:122175. [PMID: 36168392 PMCID: PMC9492398 DOI: 10.1016/j.seppur.2022.122175] [Citation(s) in RCA: 24] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2022] [Revised: 09/13/2022] [Accepted: 09/16/2022] [Indexed: 11/05/2022]
Abstract
With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.
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Affiliation(s)
- Zungui Shao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Huatan Chen
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Qingfeng Wang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Guoyi Kang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Yifang Liu
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
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9
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Shao Z, Chen Y, Jiang J, Xiao Y, Kang G, Wang X, Li W, Zheng G. Multistage-Split Ultrafine Fluffy Nanofibrous Membrane for High-Efficiency Antibacterial Air Filtration. ACS APPLIED MATERIALS & INTERFACES 2022; 14:18989-19001. [PMID: 35436100 DOI: 10.1021/acsami.2c04700] [Citation(s) in RCA: 20] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Antibacterial air filtration membranes are essential for personal protection during the pandemic of coronavirus disease 2019 (COVID-19). However, high-efficiency filtration with low pressure drop and effective antibiosis is difficult to achieve. To solve this problem, an innovative electrospinning system with low binding energy and high conductivity was built to enhance the jet splitting, and a fluffy nanofibrous membrane containing numerous ultrafine nanofibers and large quantities of antibacterial agents was achieved, which was fabricated by electrospinning polyamide 6 (PA6), poly(vinyl pyrrolidone) (PVP), chitosan (CS), and curcumin (Cur). The filtration efficiency for 0.3 μm NaCl particles was 99.83%, the pressure drop was 54 Pa, and the quality factor (QF) was up to 0.118 Pa-1. CS and Cur synergistically enhanced the antibacterial performance; the bacteriostatic rates against Escherichia coli and Staphylococcus aureus were 99.5 and 98.9%, respectively. This work will largely promote the application of natural antibacterial agents in the development of high-efficiency, low-resistance air filters for personal protection by manufacturing ultrafine nanofibers with enhanced antibiosis.
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Affiliation(s)
- Zungui Shao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Ying Chen
- Fujian Provincial Key Laboratory of Innovative Drug Target Research and State Key Laboratory of Cellular Stress Biology, School of Pharmaceutical Sciences, Xiamen University, Xiamen 361102, China
| | - Jiaxin Jiang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Yujie Xiao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Guoyi Kang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
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10
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Zhou Y, Liu Y, Zhang M, Feng Z, Yu DG, Wang K. Electrospun Nanofiber Membranes for Air Filtration: A Review. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:1077. [PMID: 35407195 PMCID: PMC9000692 DOI: 10.3390/nano12071077] [Citation(s) in RCA: 45] [Impact Index Per Article: 22.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/27/2022] [Revised: 03/17/2022] [Accepted: 03/22/2022] [Indexed: 12/12/2022]
Abstract
Nanomaterials for air filtration have been studied by researchers for decades. Owing to the advantages of high porosity, small pore size, and good connectivity, nanofiber membranes prepared by electrospinning technology have been considered as an outstanding air-filter candidate. To satisfy the requirements of material functionalization, electrospinning can provide a simple and efficient one-step process to fabricate the complex structures of functional nanofibers such as core-sheath structures, Janus structures, and other multilayered structures. Additionally, as a nanoparticle carrier, electrospun nanofibers can easily achieve antibacterial properties, flame-retardant properties, and the adsorption properties of volatile gases, etc. These simple and effective approaches have benefited from the significate development of electrospun nanofibers for air-filtration applications. In this review, the research progress on electrospun nanofibers as air filters in recent years is summarized. The fabrication methods, filtration performances, advantages, and disadvantages of single-polymer nanofibers, multipolymer composite nanofibers, and nanoparticle-doped hybrid nanofibers are investigated. Finally, the basic principles of air filtration are concluded upon and prospects for the application of complex-structured nanofibers in the field of air filtration are proposed.
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Affiliation(s)
- Yangjian Zhou
- School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China; (Y.Z.); (Y.L.); (M.Z.); (Z.F.)
| | - Yanan Liu
- School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China; (Y.Z.); (Y.L.); (M.Z.); (Z.F.)
| | - Mingxin Zhang
- School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China; (Y.Z.); (Y.L.); (M.Z.); (Z.F.)
| | - Zhangbin Feng
- School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China; (Y.Z.); (Y.L.); (M.Z.); (Z.F.)
| | - Deng-Guang Yu
- School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China; (Y.Z.); (Y.L.); (M.Z.); (Z.F.)
- Shanghai Engineering Technology Research Center for High-Performance Medical Device Materials, Shanghai 200093, China
| | - Ke Wang
- School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China; (Y.Z.); (Y.L.); (M.Z.); (Z.F.)
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