High-Throughput Fabrication of Antibacterial Starch/PBAT/AgNPs@SiO2 Films for Food Packaging

Effects of starch filling on physicochemical properties, functional activities, and release characteristics of PBAT-based biodegradable active films loaded with tea polyphenols

In this work, the modification of poly(butylene adipate-co-terephthalate) (PBAT) was combined with the development of active packaging films. PBAT, starch, plasticizer, and tea polyphenols (TP) were compounded and extrusion-blown into thermoplastic starch (TPS)/PBAT-TP active films. Effects of TPS contents on physicochemical properties, functional activities, biodegradability, and release kinetics of PBAT-based active films were explored. Starch interacted strongly with TP through hydrogen bonding and induced the formation of heterogeneous structures in the films. With the increase in TPS contents, surface hydrophilicity and water vapor permeability of the films increased, while mechanical properties decreased. Blending starch with PBAT greatly accelerated degradation behavior of the films, and the T30P70-TP film achieved complete degradation after 180 days. As TPS contents increased, swelling degree of the films increased and TP release were improved accordingly, resulting in significantly enhanced antioxidant and antimicrobial activities. This work demonstrated that filling starch into PBAT-based active films could achieve different antioxidant and antimicrobial activities of the films by regulating film swelling and release behavior.

Extrusion-blown oxidized starch/poly(butylene adipate-co-terephthalate) biodegradable active films with adequate material properties and antimicrobial activities for chilled pork preservation

Food safety concerns from spoilage and non-degradable packaging risk human health. Progress made in biodegradable plastic films, but limited study on biomass composite films with favorable morphological, mechanical, and inherent antibacterial properties for fresh meat preservation. Herein, we present a versatile packaging film created through the extrusion blowing process, combining oxidized starch (OST) with poly(butylene adipate-co-terephthalate) (PBAT). SEM analysis revealed even distribution of spherical OST particles on film's surface. FTIR spectra revealed new intermolecular hydrogen bonds between OST and PBAT. While combining OST slightly reduced tensile properties, all composite films met the required strength of 16.5 ± 1.39 MPa. Notably, films with 40 % OST showed over 98 % antibacterial rate against Staphylococcus aureus within 2 h. pH wasn't the main cause of bacterial growth inhibition; OST hindered growth by interfering with nutrient absorption and metabolism due to its carboxyl groups. Additionally, OST disrupted bacterial membrane integrity and cytoplasmic membrane potential. Remarkably, the OST/PBAT film excellently preserved chilled fresh pork, maintaining TVB-N level at 12.6 mg/100 g on day 6, microbial count at 105 CFU/g within 6-10 days, and sensory properties for 8 days. It extended pork's shelf life by two days compared to polyethylene film, suggesting an alternative to a synthetic material.

Essential characteristics improvement of metallic nanoparticles loaded carbohydrate polymeric films - A review

Petroleum-based films have contributed immensely to various environmental issues. Developing green-based films from carbohydrate polymers is crucial for addressing the harms encountered. However, some limitations exist on their property, processibility, and applicability that prohibit their processing for further developments. This review discusses the potential carbohydrate polymers and their sources, film preparation methods, such as solvent-casting, tape-casting, extrusion, and thermo-mechanical compressions for green-based films using various biological polymers with their merits and demerits. Research outcomes revealed that the essential characteristics improvement achieved by incorporating different metallic nanoparticles has significantly reformed the properties of biofilms, including crystallization, mechanical stability, thermal stability, barrier function, and antimicrobial activity. The property-enhanced bio-based films made with nanoparticles are potentially interested in replacing fossil-based films in various areas, including food-packaging applications. The review paves a new way for the commercial use of numerous carbohydrate polymers to help maintain a sustainable green environment.

Extrusion-blown starch/PBAT biodegradable active films incorporated with high retentions of tea polyphenols and the release kinetics into food simulants

To reduce thermal degradation of tea polyphenols (TP) in final active packaging materials, poly(butylene adipate-co-terephthalate) (PBAT), starch, plasticizer, and TP were directly synthesized into masterbatches by one-pot method in this study without pre-dispersion, and then blown into active films. TP interacted with starch through hydrogen bonds, with little interaction with PBAT. Barrier properties were improved by incorporating TP into the films, whereas mechanical properties slightly decreased. Blending starch into PBAT greatly accelerated the degradation of the film. And the incorporation of TP slowed down the short-term degradation of the starch/PBAT film, but accelerated the long-term degradation. The initial total polyphenol content in the active film was positively related to the TP loading, whereas the initial retention rate remained above 95 % regardless of TP loadings. The retention rate of TP in active films decreased with storage time, but it was still above 80 % after 12 months, with a favorable stability. TP-loaded films displayed efficient antioxidant and antimicrobial activities with strong dose dependence. The release of TP into food simulants was mainly induced by random diffusion, with little effect from polymer swelling. The short-term release kinetics was well described by Fick's second law. This work has demonstrated the feasibility of TP being incorporated into the active films with high retention through high-throughput fabrication, which provides formula and technical options for the industrial development of active packaging materials.

Morphological, Mechanical, and Antimicrobial Properties of PBAT/Poly(methyl methacrylate-co-maleic anhydride)-SiO2 Composite Films for Food Packaging Applications

A poly(methyl methacrylate-co-maleic anhydride) P(MMA-co-MA) copolymer was synthesized via radical polymerization. The synthesized P(MMA-co-MA) copolymer was identified by ¹H- and ¹³C-nuclear magnetic resonance spectroscopy (¹H-NMR), (¹³C-NMR), Fourier-transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The poly(butylene adipate-co-terephthalate) (PBAT)/P(MMA-co-MA)-SiO₂ composites were developed using a solution-casting method. The PBAT to P(MMA-co-MA) weight ratio was kept at 70:30, while the weight percentage of SiO₂ nanoparticles (NPs) was varied from 0.0 to 5.0 wt.%. SiO₂ was used for PBAT/P(MMA-co-MA) to solve the compatibility between PBAT and the P(MMA-co-MA) matrix. The PBAT/P(MMA-co-MA)-SiO₂ composites were characterized by studied FTIR spectroscopy, XRD, SEM, and TEM. A comparison of the composite film PBAT/P(MMA-co-MA)-SiO₂ (PBMS-3) with the virgin PBAT and P(MMA-co-MA) film revealed its good tensile strength (19.81 MPa). The WVTR and OTR for the PBAT/P(MMA-co-MA)-SiO₂ composites were much smaller than for PBAT/P(MMA-co-MA). The PBAT/P(MMA-co-MA)-SiO₂ WVTR and OTR values of the composites were 318.9 ± 2.0 (cc m^-2 per 24 h) and 26.3 ± 2.5 (g m^-2 per 24 h). The hydrophobicity of the PBAT/P(MMA-co-MA) blend and PBAT/P(MMA-co-MA)-SiO₂ composites was strengthened by the introduction of SiO₂, as measured by the water contact angle. The PBAT/P(MMA-co-MA)-SiO₂ composite films showed excellent antimicrobial activity against the food-pathogenic bacteria E. coli and S. aureus from the area of inhibition. Overall, the improved packaging characteristics, such as flexibility, tensile strength, low O₂ and H₂O transmission rate, and good antimicrobial activities, give the PBAT/P(MMA-co-MA)-SiO₂ composite film potential for use in food packaging applications.

Editorial for Special Issue: "Thin Films Based on Nanocomposites"

Nanocomposites gained great attention from both fundamental scientific research and technological application perspectives emerging as a fascinating class of advanced functional materials, that can find applications in various areas such as electronics, energy, environmental protection, healthcare, etc [...].

Apricot Kernel: Bioactivity, Characterization, Applications, and Health Attributes

Apricot kernel, a by-product of apricot fruit, is a rich source of proteins, vitamins, and carbohydrates. Moreover, it can be used for medicinal purposes and the formation of food ingredients. Several techniques have been adopted for the extraction of bioactive compounds from the apricot kernel such as solvent extraction, ultra-sonication, enzyme-assisted, microwave-assisted, and aqueous extraction. Apricot kernels may help to fight against various diseases such as cancer and cancer immunotherapy, as well as reduce blood pressure. Additionally, the kernel is famous due to its diverse industrial applications in various industries and fields of research such as thermal energy storage, the cosmetic industry, the pharmaceutical industry, and the food industry. Especially in the food industry, the apricot kernel can be used in the preparation of low-fat biscuits, cookies, cakes, and the fabrication of antimicrobial films. Therefore, in this review article, the bioactivity of the apricot kernel is discussed along with its chemical or nutritional composition, characterizations, and applications.

Preparation and Characterization of New Electrospun Poly(lactic acid) Nanofiber Antioxidative Active Packaging Films Containing MCM-41 Mesoporous Molecular Sieve Loaded with Phloridzin and Their Application in Strawberry Packaging

Health concerns about food safety have increased in recent years. In order to ensure the safety and increase the shelf-life of food, many methods have been used to slow down the oxidation rate of food fat. In order to solve this problem, a new type of antioxidant-active packaging has emerged. Poly(lactic acid) (PLA) films containing phloridzin adsorbed on to an MCM-41 mesoporous molecular sieve were prepared by electrostatic spinning, using PLA as a film-forming substrate, phloridzin as an antioxidant, and MCM-41 as the adsorption and controlled release carrier. The physical properties of the new films—including microscopic structure, water vapor transmission rate, and fresh-keeping effects, as well as the mechanical, thermal, antioxidant, and antibacterial properties—were studied. When the mass ratio of MCM-41 to phloridzin is 1:2, the nanofiber membrane achieves a 53.61% free-radical scavenging rate and better antibacterial performance (85.22%) due to the high content of phloridzin (30.54%). Additionally, when the mass ratio of the molecular sieve to phloridzin is 1:2 and 3:4 (with the best antibacterial performance of 89.30%), the films significantly delay lipid oxidation in the strawberry packaging, allowing the fresh-keeping time to be extended to up to 21 days before mildew appears. In this study, an MCM-41 mesoporous molecular sieve was used to load phloridzin for the first time. The packaging film with phloridzin, MCM-41, and poly(lactic acid) were used as the raw materials and electrospinning technology was used to prepare the packaging film with antioxidant activity. The packaging film was used for the first time in the packaging of strawberries.

Multi-Bit Biomemristic Behavior for Neutral Polysaccharide Dextran Blended with Chitosan

Natural biomaterials applicable for biomemristors have drawn prominent attention and are of benefit to sustainability, biodegradability, biocompatibility, and metabolism. In this work, multi-bit biomemristors based on the neutral polysaccharide dextran were built using the spin-casting method, which was also employed to explore the effect of dextran on the ternary biomemristic behaviors of dextran–chitosan nanocomposites. The doping of 50 wt% dextran onto the bio-nanocomposite optimized the ratio of biomemristance in high-, intermediate-, and low-resistance states (10⁵:10⁴:1). The interaction between dextran and chitosan (hydrogen-bond network) was verified by Fourier transform infrared (FTIR) and Raman spectroscopy analysis; through this interaction, protons derived from the self-dissociation of water may migrate under the electric field, and so proton conduction may be the reason for the ternary biomemristic behaviors. Observations from X-ray diffraction (XRD), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) analysis displayed that the 50 wt% dextran/50 wt% chitosan nanocomposite had the greatest amorphous ratio as well as the highest decomposition and peak transition temperatures in comparison with the other three dextran–chitosan nanocomposites. This work lays the foundation for neutral biomaterials applied to green ultra-high-density data-storage systems.

Antimicrobial starch/poly(butylene adipate-co-terephthalate) nanocomposite films loaded with a combination of silver and zinc oxide nanoparticles for food packaging

Antimicrobial starch/PBAT films with the combination of silver nanoparticles (AgNPs) and zinc oxide nanoparticles (ZnONPs) were prepared by extrusion blowing. SEM demonstrated the relatively homogeneous distribution of nanoparticles on the fracture surfaces of the nanocomposite films. The incorporation of nanoparticles improved mechanical and barrier properties of the film. The UV-vis spectroscopy revealed that the SP-ZnO(1) film had the highest UV-absorbance. The inhibition effects of the nanocomposite films against both Gram-positive (S. aureus) and Gram-negative (E. coli) bacteria were observed. The antimicrobial efficiency of SP-Ag(0.8)-ZnO(0.2) and SP-Ag(0.6)-ZnO(0.4) films reached more than 95% within 3 h of contact. The combination of AgNPs and ZnONPs into starch/PBAT blends showed synergistic effects on improving material properties and antimicrobial efficiency of the films. Furthermore, preliminary packaging studies on peaches and nectarines revealed that the antimicrobial films inhibited spoilage of fresh produce and extended their shelf life compared with commercial LDPE packaging films.

Progress in Starch-Based Materials for Food Packaging Applications

The food packaging sector generates large volumes of plastic waste due to the high demand for packaged products with a short shelf-life. Biopolymers such as starch-based materials are a promising alternative to non-renewable resins, offering a sustainable and environmentally friendly food packaging alternative for single-use products. This article provides a chronology of the development of starch-based materials for food packaging. Particular emphasis is placed on the challenges faced in processing these materials using conventional processing techniques for thermoplastics and other emerging techniques such as electrospinning and 3D printing. The improvement of the performance of starch-based materials by blending with other biopolymers, use of micro- and nano-sized reinforcements, and chemical modification of starch is discussed. Finally, an overview of recent developments of these materials in smart food packaging is given.